Hobart Welding Products OM-947 Replacing Gun Liner, Head Mm / 10 mm Tube, Loosen liner setscrew

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7-7. Replacing Gun Liner

 

!

Turn Off welding power source.

 

 

Tools Needed:

1

Head

8 mm / 10 mm

Tube

 

 

 

 

2

 

 

3

 

8 mm

Remove nozzle. Cut off wire

Open pressure assembly. Retract

. Hold wire tightly to keep it

at contact tip, and remove

wire from liner onto spool.

from unraveling. Secure

contact tip and tip adapter.

 

 

 

 

end of wire at spool.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove screws (3) from cover, and remove cover from wire drive assembly.

8 mm

Loosen liner setscrew.

Loosen and remove retaining nut from liner. Pull liner out of gun cable. If necessary, twist cable to ease removal.

Twist top and bottom handle locking rings counterclockwise 1/4 turn. Slide bottom ring down cable and top ring forward over head tube. Separate gun handle halves.

Remove black sleeving from end of replacement liner.

Install retaining nut on one end of liner. Lay gun cable straight on a flat surface. Insert bare end of liner (end without retaining nut) into wire drive end of cable. Push liner toward gun. If necessary, twist cable to ease installation.

Ref. 804 241-A / 803 497-A / 803 837-A / 803 899-A

OM-947 Page 28

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Contents File Flux Cored Fcaw ProcessesDescription From Hobart to You Protect Your InvestmentTable of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can burnFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can injure Fire or Explosion hazardFalling Equipment can injure Moving Parts can injurePrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un incendie ou une explosion LES Pièces Chaudes peuvent provoquer des brûluresLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresProposition californienne 65 Avertissements Les Pièces Mobiles peuvent causer des blessuresLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesEn ce qui concerne les implants médicaux Principales normes de sécuritéInformations relatives aux CEM OM-947 − Specifications Symbols And DefinitionsSpecifications − DefinitionsDuty Cycle And Overheating Volt-Ampere CurvesTools Needed Slide insulating grips over handles OM-947 − InstallationInstalling Work Clamp Process/Polarity Table Changing PolarityInstalling Gas Supply Tools Needed 11/16, 1-1/8 Shielding GasInstalling Wire Spool And Adjusting Hub Tension Tools NeededSerial Number And Rating Label Location 460 mmInstalling Contact Tip And Nozzle Turn off welding power sourceThreading Welding Wire − Operation ControlsOperating The Gun LoadOM-947 Weld Parameter Chart 210 − Maintenance &TROUBLESHOOTING Routine MaintenanceOverload Protection Drive Motor Protection Changing Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tip Replacing Gun Contact TipCleaning Gun Liner Loosen liner setscrew Replacing Gun LinerHead Mm / 10 mm Tube 10 mm Troubleshooting Table Secure power cord plug in receptacle see SectionPower source see Section Trouble Remedy− Electrical Diagram Circuit DiagramTypical MIG Process Connections − Wire Welding GuidelinesTypical Fcaw Process Connections Typical Control Settings Wire Size Amperage RangeAmperage Select VoltageHolding And Positioning Welding Gun Groove WeldsSlow Normal Fast Conditions That Affect Weld Bead ShapeShort Normal Long Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting Guide For Semiautomatic Welding Equipment Troubleshooting − Waviness Of BeadTroubleshooting − Distortion − Parts List Main AssemblyOptional 195 157R − See TablePkg PkgWeatherproof Nylon 195 Hub Kit For 8 in Wire Spool209 Work like a Pro Page Page Assistance ServiceSupport Contact your Distributor for Hobart Welding Products