Hobart Welding Products OM-928 specifications Troubleshooting Power Source

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4-5. Troubleshooting Power Source

Is input power connected to correct line voltage?

Yes

 

 

 

 

*

 

 

 

 

Momentarily press torch

 

 

 

 

trigger and listen for gas/air

No

Connect unit to proper input

Is compressor

No

valve operation. Check for

Postflow air at torch. Check

voltage. (see Section 2-7).

 

operating?

 

Control board PC1, air filter,

 

 

 

 

 

 

 

and gas/air connections to

 

 

 

 

PC1 and torch.

 

 

Yes

 

 

Is Power switch in the On position?

Yes

No

Place Power switch in the

On position. (see Section

 

 

3-1).

 

 

 

 

Press torch trigger and

 

No

check if pilot arc ignites.

Does pilot arc

Check torch consumables.

ignite?

 

*Check torch connections,

 

 

relay CR1, gas/air system,

 

 

and torch.

Yes

 

 

Is the cooling fan running?

Yes

 

*

No

Check Power switch S1,

relay CR2, and thermistor

 

 

R1.

 

 

Does pilot arc

transfer to workpiece?

Yes

Place torch near workpiece and check if pilot arc “jumps”

No or transfers to workpiece.

Check work clamp connec- tion. *Check Control board PC1 and connections, and torch and its connections.

Is Power light On?

Yes

Is Trouble light On?

No

No

Yes

*

Reset Power switch S1 and verify line power voltage.

Check relay CR2, thermistor R1, and Control board PC1.

Check torch consumables. Reset Power switch S1. If unit is overheated, wait while fan cools down unit temperature.

Check all connections, Check main transformer T1, Check inductor L1. Return to beginning of chart.

*Servicing procedure to be performed only by authorized Service Station.

OM-928 Page 18

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Contents Processes OM-928Description From Hobart to You Table of Contents Page Plasma Arc Cutting Hazards Symbol UsageMarks a special safety message Cutting can cause fire or explosionARC Rays can burn eyes and skin Exploding Parts can injureFlying Sparks can cause injury Noise can damage hearingFlying Metal can injure eyes HOT Parts can cause severe burnsMoving Parts can cause injury Overuse can cause OverheatingEMF Information Principal Safety StandardsAbout Pacemakers UNE Décharge Électrique peu t entraîner la mort Signification des symbolesLE Coupage présente un risque d e feu ou d’explosion Identifie un message de sécurité particulierLE Plasma D’ARC peut entraîner des blessures LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagéesPrincipales normes de sécurité Information sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesSpecifications For Torch InstallationSpecifications For Power Source Duty Cycle And OverheatingSelecting a Location Torch Dimensions And WeightDimensions And Weight Movement1 Location And AirflowConnecting Work Clamp Connecting Input Power Work Clamp WorkpieceControls OperationCutting Speed Sequence Of Operation Trigger Safety LockPilot arc starts immediately when trigger is pressed 196Maintenance & Troubleshooting Months Trouble Light And Checking Shield Cup Shutdown System Checking Torch Shield Cup Shutdown SystemTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Turn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeTroubleshooting Power Source Troubleshooting Torch Electrical Diagram Circuit DiagramParts List Main AssemblyDia Part Torch, ICE-12C RingPage Page Page Service SupportContact your Distributor for Hobart Welding Products