Hobart Welding Products OM-948 Routine Maintenance, Each Spool Of Wire, Months, Troubleshooting

Page 18

5-7. Routine Maintenance

 

Y Turn Off welding power source before maintaining.

 

 

Each Spool Of Wire

 

 

 

Blow Out

 

Clean

 

 

Nozzle

 

Gun

 

And Check

 

Casing

 

Contact Tip

 

3 Months

 

 

Replace

 

 

 

Cracked

Control

Gas

 

Parts

 

Cord

Hose

Gun Cable

 

 

 

 

5-8. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

 

Remedy

 

 

 

 

 

 

 

 

 

Wire does not feed; wire is not ener-

 

Check contact tip. Check for kinks in gun cable.

 

gized; wire feeds unevenly.

 

 

 

 

Check contact tip. Check for kinks in gun cable. Blow out gun liner (see Section 5-2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for secure gun trigger lead connections at PC1 (see Section 3-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check, and if necessary, replace gun trigger switch (see Section 5-5).

 

 

 

 

 

 

 

 

 

Weld porosity.

 

Remove weld spatter buildup in nozzle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure inner head tube is tight in cable connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check shielding gas flow/supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace liner O-ring (see Section 5-4).

 

 

 

 

 

 

 

 

 

Wire feeding stops or does not feed

 

Straighten gun cable and/or replace damaged parts (see Section 5-2 or 5-3).

 

properly during welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust drive roll pressure (see Section 3-4).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change to proper drive roll groove (see welding power source manual).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Readjust hub tension (see weld power source manual).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean or replace liner if dirty or plugged (see Section 5-2 or 5-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace drive roll or pressure bearing if worn or slipping (see welding power source manual).

 

 

 

 

 

 

 

 

OM-948 Page 14

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Contents Gun From Hobart to You Table of Contents Page Means Note not safety related Symbol UsageMarks a special safety message Fcaw And Gmaw Gun HazardsEMF Information About PacemakersSpecifications Safety InformationInstallation Duty Cycle And OverheatingThread wire according to Section Installing Gun Into Welding Power SourceTurn off welding power source If existing gun requires removal, see SectionThreading Welding Wire Hold wire tightly to keep it from unravelingOperation Operating The GunMaintenance & Troubleshooting Cleaning Gun LinerReplacing Gun Contact Tip Replacing Gun Liner Replacing Gun Liner Replacing Liner O-Ring Replacing Liner O-Ring Replacing Switch And/Or Head Tube Removing Gun From Welding Power Source Troubleshooting Routine MaintenanceEach Spool Of Wire MonthsParts List PkgWork like a Pro Page Page Service SupportOwner’s Record