View Parts

Dual Servo Spin Welder User’s Manual

bad part means one or more of the measured parameters was not within the limits set for the weld cycle. The Time and Date fields indicate the time and date the part was welded.

Just below the WELD label, there are a number of fields with weld data for the last cycle. The displayed data lists the:

•Time - Weld time (seconds)

•Rotations - Number of spin motor rotations during weld

•Peak RPM - Peak spin motor speed (RPM)

•Peak Torque - Peak spin motor torque (% of maximum torque)

•Energy - Weld energy (Joules)

•Orient.. - Welded part angular orientation

(degrees)

•Weld End - Weld end vertical position (mm)

•Peak Thrust - Peak vertical actuator thrust (% of maximum thrust)

•Hold End - Hold end vertical position (mm)

•Hold Col - Hold collapse distance (mm)

•Cycle - Total cycle time (seconds)

The Part Data button on the right side of the screen displays seven part reports at a time. Each report occupies two lines and displays the same information reported on the RUN screen. The report starts with the last cycle at the bottom and works backwards toward the top. This is shown in Figure 5–3. The Page Up and Page Down buttons permit you to scroll through part data one screen at a time, Press the RUN button to return to the RUN screen.

Figure 5–3VIEW PARTS Screen

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Dukane Manual Part No. 403-570-01

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.