Dukane 403570-01 user manual Message Description Cause Possible Solution

Page 85

Section 9 - Troubleshooting

Table 9-IIMachine Display Messages (continued)

Message

Description

Cause

Possible Solution

Warnings

Battery life limit, press

The batteries in the PLC

Batteries have not been replaced in

Contact DUKANE service for information

and touch screen need to

Continue

approximately 5 years

on battery replacement

be replaced

 

 

 

 

 

Lower limit is greater than

Lower process limit is

Improper process limit values

 

 

greater than Upper process

Correct process limit values

upper limit

entered

 

limit

 

 

 

 

Move to Top Of Stroke

Press head is not at Top of

Machine jogged away from Top Of

Move press to Top Of Stroke position by

using the “TOP OF STROKE Position”

before welding

Stroke

Stroke position

screen in setup menu

 

 

 

 

Process RPM is too high

Programmed spin motor

Programmed spin weld speed is

Reduce spin motor weld RPM

weld speed is too high

larger than machine capability

 

 

 

TOS to trigger distance is

Distance between Top Of

Trigger position is set too high or

Increase Trigger position value or decrease

Stroke position and Trigger

Top Of Stroke position is set too

too small

Top of Stroke position value

position is too small

low

 

 

 

 

 

Vertical weld speed is too

Programmed press weld

Programmed press weld speed is

Reduce press weld speed

high

speed is too high

larger than machine capability

 

 

 

 

1.

Weld Time, Rotations, or

1.

Increase Weld Time, Rotations, or

 

 

 

Distance too short

 

Weld duration generated by

 

 

Distance above the “Min..” value

Weld duration too short

2.

Deceleration too low

 

programmed parameters is

NOTE: the time for deceleration is

 

indicated on the Weld Parameters

 

too short

 

setup screen

 

counted as part of the total weld

 

 

 

2.

Increase spin deceleration

 

 

time or number of rotations

 

 

 

 

Weld trigger position is

Cycle will not start since the

1. Vertical travel lower limit set

1. Lower vertical travel lower limit, if

below vertical travel lower

programmed press travel is

 

too high

 

possible..

limit..

larger than the set limit

2. Trigger position too large

2.

Decrease Trigger position

Dukane Manual Part No. 403-570-01

Page  79

Image 85
Contents Dual Servo Spin Welder Dukane Manual Part No Revision Revision HistorySummary Date This page intentionally left blank Dukane Dual Servo Spin Welder ContentsThis page intentionally left blank Introduction SectionThis page intentionally left blank Read This Manual First Important User InformationDrawings and Tables SVT042VR Dual Servo Spin Welder OverviewKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank  Caution Health and Safety TipsGeneral Safety Run SwitchesPlastics Health Notice Mechanical Safety Electrical SafetyAC Power Receptacle This page intentionally left blank Unpacking and Setup This page intentionally left blank Packing List Unpacking WelderWork Area Qty Part NumberBench Capacity Securing to Work BenchLeveling Mounting HolesTooling Hub & Fixture Dimensions are in Inches mm20-Amp 240V Figure AC PowerControl Connectors Head Height AdjustmentBase Interface Connector User I/O ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank 1Dual Servo Spin Welder Touch Screen Panel Touch Screen DisplayEmergency Stop Switch Operational SwitchesOpti-Touch Run Switches Data I/O ConnectorThis page intentionally left blank View Parts Touch Screen MenusThis page intentionally left blank Screen Layout RUN ModeView Parts PRE-WELD Setup Setup MenuTool Setup Trigger Position TOP of Stroke PositionPre-Spin Orientation Option Part Pickup OptionWeld Method Selection Weld SetupTime Method Distance Method Rotation MethodOrientation Option Energy Method18Weld Torque Trigger Option Screen Torque Trigger OptionHold Setup POST-WELD SetupConstant Torque Option 22Hold Setup Screen for Distance Mode 25Process Limit Definitions Screen 1 Part Tests28RUN Screen with Part Test Failed Button Tools Menu Select Setup TabUtilities Tab Third tab is labeled System Setup and is shown in Figure System Setup Tab34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Parameter Value Range Screen Parameter Name Min.Value Max.Value Resolution UnitsThis page intentionally left blank 55-56 Machine OperationThis page intentionally left blank AC Power Machine SetupAdjust Thruster Position on Column Base Interface CableTurn Power on Reset E-StopSet Tool Parameters Initialize Home WelderSet Weld Process Parameters Set Vertical Travel Lower Limit PositionStarting a Weld Cycle Stopping a Weld Cycle Setup SheetDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Material Considerations Spin Welding ProcessSurface Speed Control ParametersRPM Weld Depth Press Axial SpeedHold Part SizeWeld Diameter Machine Peak RPM This page intentionally left blank Welder Data Export Software Installation, StartupThis page intentionally left blank Hardware Software Requirements Installation Startup, and Cable ConnectionsPart Data List Part DataFile Write Profile GraphsIncoming Data Plot DataSpin Torque Setpoint Servo and DebugWelding Process TroubleshootingThis page intentionally left blank Welding Process TroubleshootingMechanical WelderProblem Symptom Possible Cause Recommended Solution Faults Message Description Cause Possible Solution InstructionsMessage Description Cause Possible Solution Time or number of rotations Message Description Cause Possible Solution ErrorsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank Maintenance AC Power CordThis page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Specifications This page intentionally left blank Machine Weight Tooling SpecificationsPower Requirements Operating Environment2Dual Servo Spin Welder Dimensions Welder Model & Serial Number Identification NumbersThis page intentionally left blank Appendix a Connector PinoutsThis page intentionally left blank Figure A-1Base Interface Connector Base Interface ConnectorSignal Description Function User I/O ConnectorPin Signal Description Function Slide Kit ConnectorAutomation Wiring Data Port ConnectorFigure A-5Schematic of Operate and Abort This page intentionally left blank Tooling Appendix BThis page intentionally left blank Explanation of Inertia Moment of InertiaTool and Fixture Design Appendix C Optional FeaturesThis page intentionally left blank Figure C-1Upper Tool Vacuum System Upper Tool VacuumFigure C-2 Remote Touch Screen Components Remote Touch ScreenDukane ISO

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.