Rotation Method, Distance Method | Dukane 403570-01 instruction

Section 5 - Touch Screen Menus

Rotation Method

In this method, the weld duration is controlled by completing a specified number of spin revolutions. The Weld Parameters button is used to enter the settings shown in Figure 5-13. The Weld Rotations field specifies the number of weld revolutions. The actual number of weld rotations as reported on the RUN screen after the weld will be larger than the number entered in this field and depends on the deceleration and whether final orientation is enabled (see Orientation Option below). The VERT Speed (mm/s), SPIN RPM, and Dir. fields are the same as in the Time Method. The DONE button causes a return to the main WELD tab screen.

Distance Method

In this method, the weld duration is controlled by vertical travel to a specified absolute or collapse distance. The Weld Parameters button is used to enter the settings shown in Figure 5-14. The Vertical (mm) field specifies the travel distance, depending on the position of the Collapse / Absolute switch located on the bottom of the screen. If the switch selection is Collapse as shown in Figure 5-14, the travel distance is measured relative to the trigger point. If the switch selection is Absolute as shown in Figure 5-15, the travel distance is measured from the press topmost, or 0 position (also referred to as the “home” position). The Teach Position button is available in the Absolute Distance mode, which allows the position to be defined by physically jogging the press down to the desired weld end position. The layout of the Teach Position screen is very similar to the TRIGGER Position screen shown in Figure 5-8. Directly below the Vertical (mm) field is the minimum weld distance, which is automatically calculated by the welder based on other parameters such as speed and deceleration. The VERT Speed (mm/s), SPIN RPM, and Dir. fields are the same as in the Time Method. The DONE button causes a return to the main WELD tab screen.

Figure 5–13Weld Parameters Screen for Rotation Method

Figure 5–14Weld Parameters Screen for Distance Method with Collapse Switch Selection

Figure 5–15Weld Parameters Screen for Distance Method with Absolute Switch Selection

Dukane Manual Part No. 403-570-01

Page 35

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.