Dukane 403570-01 user manual Key Dual Servo Spin Welder Features

Page 11

Section 1 - Introduction

Key Dual Servo Spin Welder Features

Color touch–screen display uses Color Active Ma- trix Thin–Film Transistors (TFT) for high contrast and wide viewing angle even under high ambient– lighting conditions. The 192 touch–cells provide a high performance interface.

Commercial subassemblies are used to ensure a longer and more economical service life than units built with proprietary components. These readily available items also lessen the need for expensive field service calls.

Ultra–rigidsquare support column minimizes load deflection for precise and repeatable operation.

Column–mounteddirect drive 2.5 or 4.2 HP spin servo motor for faster cycle times and quick deceleration to prevent bond shearing and to produce stronger joints.

Digital rotary encoders are built into the servo motors for maximum reliablity. The spin motor encoder accurately measures and controls the final angular orientation to within 0.1° (1 part in 3600), and the vertical actuator encoder measures the distance to within .0004” (0.01 mm).

Weld by time, number of rotations, distance (absolute or relative), and energy. Built-in sensors give you the choice of weld methods and triggering by position or by spin torque.

Parameter monitoring with programmable upper and lower limits of weld time, rotations, angular orientation, energy, peak RPM, peak torque and cycle time.

Weld process profiles.

Spin and vertical servo load and position data can be downloaded to a PC for review via RS-232.

Digital timer for weld time and hold time gives precise control of the spin welding process.

Fixture throat depth is a generous 8”.

Vertical servo actuator operation with adjustable

5” (127 mm) stroke assures quiet operation and is environmentally safe.

Industry-standard logic controller and motor controller means replacement parts are readily available.

Several menu languages available: English,

Czech, French, and German.

ISO 9001 Certification means that the Dual Servo Spin Welder is manufactured to exacting quality standards.

24–month domestic warranty assures you of reliability and quality construction.

Dukane Manual Part No. 403-570-01

Page

Image 11
Contents Dual Servo Spin Welder Dukane Manual Part No Summary Date Revision HistoryRevision This page intentionally left blank Dukane Dual Servo Spin Welder ContentsThis page intentionally left blank Introduction SectionThis page intentionally left blank Drawings and Tables Important User InformationRead This Manual First SVT042VR Dual Servo Spin Welder OverviewKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank  Caution Health and Safety TipsPlastics Health Notice Run SwitchesGeneral Safety AC Power Receptacle Electrical SafetyMechanical Safety This page intentionally left blank Unpacking and Setup This page intentionally left blank Qty Part Number Unpacking WelderPacking List Work AreaMounting Holes Securing to Work BenchBench Capacity LevelingTooling Hub & Fixture Dimensions are in Inches mm20-Amp 240V Figure AC PowerUser I/O Connector Head Height AdjustmentControl Connectors Base Interface ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank 1Dual Servo Spin Welder Touch Screen Panel Touch Screen DisplayEmergency Stop Switch Operational SwitchesOpti-Touch Run Switches Data I/O ConnectorThis page intentionally left blank View Parts Touch Screen MenusThis page intentionally left blank Screen Layout RUN ModeView Parts Tool Setup Setup MenuPRE-WELD Setup Trigger Position TOP of Stroke PositionPre-Spin Orientation Option Part Pickup OptionTime Method Weld SetupWeld Method Selection Distance Method Rotation MethodOrientation Option Energy Method18Weld Torque Trigger Option Screen Torque Trigger OptionConstant Torque Option POST-WELD SetupHold Setup 22Hold Setup Screen for Distance Mode 25Process Limit Definitions Screen 1 Part Tests28RUN Screen with Part Test Failed Button Utilities Tab Select Setup TabTools Menu Third tab is labeled System Setup and is shown in Figure System Setup Tab34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Parameter Value Range Screen Parameter Name Min.Value Max.Value Resolution UnitsThis page intentionally left blank 55-56 Machine OperationThis page intentionally left blank Base Interface Cable Machine SetupAC Power Adjust Thruster Position on ColumnInitialize Home Welder Reset E-StopTurn Power on Set Tool ParametersSet Weld Process Parameters Set Vertical Travel Lower Limit PositionStarting a Weld Cycle Stopping a Weld Cycle Setup SheetDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Material Considerations Spin Welding ProcessSurface Speed Control ParametersRPM Weld Depth Press Axial SpeedWeld Diameter Machine Peak RPM Part SizeHold This page intentionally left blank Welder Data Export Software Installation, StartupThis page intentionally left blank Hardware Software Requirements Installation Startup, and Cable ConnectionsPart Data List Part DataPlot Data Profile GraphsFile Write Incoming DataSpin Torque Setpoint Servo and DebugWelding Process TroubleshootingThis page intentionally left blank Welding Process TroubleshootingMechanical WelderProblem Symptom Possible Cause Recommended Solution Faults Message Description Cause Possible Solution InstructionsMessage Description Cause Possible Solution Time or number of rotations Message Description Cause Possible Solution ErrorsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank Maintenance AC Power CordThis page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Specifications This page intentionally left blank Operating Environment Tooling SpecificationsMachine Weight Power Requirements2Dual Servo Spin Welder Dimensions Welder Model & Serial Number Identification NumbersThis page intentionally left blank Appendix a Connector PinoutsThis page intentionally left blank Figure A-1Base Interface Connector Base Interface ConnectorSignal Description Function User I/O ConnectorPin Signal Description Function Slide Kit ConnectorAutomation Wiring Data Port ConnectorFigure A-5Schematic of Operate and Abort This page intentionally left blank Tooling Appendix BThis page intentionally left blank Explanation of Inertia Moment of InertiaTool and Fixture Design Appendix C Optional FeaturesThis page intentionally left blank Figure C-1Upper Tool Vacuum System Upper Tool VacuumFigure C-2 Remote Touch Screen Components Remote Touch ScreenDukane ISO

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.