Message Description Cause Possible Solution

Section 9 - Troubleshooting

Table 9-IIMachine Display Messages (continued)

Message

Description

Cause

Possible Solution

Spin motor not on	Spin servo amplifier does	Internal machine error		Contact DUKANE service
Spin motor not on	not power up	Internal machine error		Contact DUKANE service
	not power up
		1.	Excessive spin deceleration	1.	Reduce deceleration
		2.	Excessive press weld or hold	2.	Reduce speed(s)
Spin servo amplifier faulted	There is a problem with the		speed	3.	a) Reduce machine duty cycle
Spin servo amplifier faulted	spin servo amplifier	3.	Amplifier disabled due to		b) Ensure temperature around
			excessive temperature		machine is within operational limits
		4.	Amplifier failed	4.	Contact DUKANE service

		1.	Excessive press weld or hold	1.	Reduce speed(s)
	The spin servo motor	1.	Excessive press weld or hold	2.	Reduce deceleration
	The spin servo motor		speed(s)	2.	Reduce deceleration
	was not able to execute		speed(s)	3.	Use welder model with larger spin
Spin servo tracking error	was not able to execute	2.	Excessive spin deceleration	3.	Use welder model with larger spin
Spin servo tracking error	the spinning motion	2.	Excessive spin deceleration		torque capability
	the spinning motion	3.	Joint weld diameter too large		torque capability
	programmed in the setup	3.	Joint weld diameter too large	4.	Ensure correct tool inertia is entered
	programmed in the setup	4.	Improper tuning	4.	Ensure correct tool inertia is entered
		4.	Improper tuning		in touch screen
					in touch screen
	Expected spin servo move			1.	Check for obstructions to motion
Spin weld axis aborted	Expected spin servo move	Internal machine error			outside welder
Spin weld axis aborted	was not completed	Internal machine error			outside welder
	was not completed			2.	Contact DUKANE service
				2.	Contact DUKANE service
Timeout on servo CPU	Motor controller error	Internal machine error		Contact DUKANE service
Thread 1(thrd1)	Motor controller error	Internal machine error		Contact DUKANE service
Thread 1(thrd1)
Timeout on servo response	Servo system	Internal machine error		Contact DUKANE service
to command start	communication error	Internal machine error		Contact DUKANE service
to command start	communication error
	Press travel distance			Reduce weld time / distance / number of
Vertical at travel limit	exceeded controller	Press travel too large		Reduce weld time / distance / number of
Vertical at travel limit	exceeded controller	Press travel too large		rotations, or hold distance
	counting capability			rotations, or hold distance
	counting capability
Vertical motor not on	Vertivcal servo amplifier	Internal machine error		Contact DUKANE service
Vertical motor not on	does not power up	Internal machine error		Contact DUKANE service
	does not power up
		1.	Amplifier disabled due to	1.	a) Reduce machine duty cycle
Vertical servo amplifier	There is a problem with the	1.	Amplifier disabled due to		b) Ensure temperature around
Vertical servo amplifier	There is a problem with the		excessive temperature		b) Ensure temperature around
faulted	vetical servo amplifier		excessive temperature		machine is within operational limits
faulted	vetical servo amplifier	2.	Amplifier failed		machine is within operational limits
		2.	Amplifier failed	2.	Contact DUKANE service
				2.	Contact DUKANE service
	The vertical servo actuator
Vertical servo tracking error	was not able to execute the	Excessive press weld or hold speed		Reduce speed(s)
Vertical servo tracking error	press motion programmed	Excessive press weld or hold speed		Reduce speed(s)
	in the setup
	Expected vertical servo			1.	Check for obstructions to motion
Vertical weld axis aborted	Expected vertical servo	Internal machine error			outside welder
Vertical weld axis aborted	move was not completed	Internal machine error			outside welder
	move was not completed			2.	Contact DUKANE service
				2.	Contact DUKANE service
Weld trigger position is	Cycle will not start since the	1.	Vertical travel lower limit set	1.	Lower vertical travel lower limit, if
below vertical travel lower	programmed press travel is		too high		possible..
limit	larger than the set limit	2.	Trigger position too large	2.	Decrease Trigger position

Table 9-II continued. . .

Dukane Manual Part No. 403-570-01

Page 77

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.