Profile Graphs, File Write, Incoming Data, Plot

Section 8 - Welder Data Export Software

File Write

Sets the write behavior for an existing file. Write Over overwrites an existing file, while Add On appends data to the end of the file.

Incoming Data

This indicator will flash when data is being received from the welder.

EXIT

Exits program.

Profile Graphs

The PROFILE GRAPHS tab, shown in Figure 8-2, contains numerical and graphical representations of the following weld parameter profiles with respect to time for the last cycle:

1.Spin Position (rev.)

2.Torque (% of max.) - spin motor torque

3.Vertical Distance (mm)

4.Thrust (% of max.) - vertical actuator thrust

5.Vertical Speed (mm/s)

This data is exported by the welder after each cycle if the Graph Export option in the System Setup screen is enabled (see Figure 5-32). It can also be exported on demand by pressing the EXPORT LAST WELD GRAPH DATA button in the Utilities screen (see Figure 5-30).

Plot Data

The profile data is displayed in this box with comma- separated values. The first line is a header row, containing the following parameters: total number of samples, sampling rate prior to trigger (ms), sampling rate during weld (ms), sample number at which weld started, torque trigger setting (% of max. / 10).

Plot

The plot shows all the profile curves (vertical axis) with respect to time (horizontal axis) in milliseconds. The icons immediately above the plot contain tools for a more detailed examination of the plot. Both the horizontal and vertical scale end values can be changed by double-clicking on the desired number and entering a new value.

Figure 8–2PROFILE GRAPHS Tab

Dukane Manual Part No. 403-570-01

Page 69

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.