Chicago Electric 68886 owner manual Control Panel Layout, Safety Setup Basic, Welding

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Control Panel Layout

SAFETY

SETUP

BASIC

Overload

Indicator

Torch

Cable

I

O

Power

Switch

MIG 180

WIRE FEED WELDER

ITEM 68886

Current Switch

Wire

Speed

Dial

WELDING

 

 

WIRE FEED SPEED

 

 

Ground

 

 

240V~

Power

 

 

 

Cable

 

 

 

 

Cord

 

 

 

 

WELDING TIPS

MAINTENANCE

Overload Indicator:

This lights up if duty cycle work period is exceeded, resulting in overheating the welder.

Rest the Torch on an electrically non‑conductive, heat-resistant surface, such as a concrete slab, well clear of the ground clamp while allowing the welder to cool with the Power Switch on, so the Fan can help cool the welder. Once the welder cools enough to be used again, use shorter welding periods and longer rest periods to prevent needless wear.

Power Switch:

This turns on power to the welding Torch and internal cooling fan. The welding Torch is energized whenever the Power Switch is on.

Current Switch:

This controls the output amperage of the welder. Adjust this according to the weld settings chart to achieve a good weld.

Wire Speed Dial:

This controls the speed that the welding wire feeds out of the welding Torch and

adapts output amperage somewhat. Adjust this according to the weld settings chart to achieve a good weld.

Power Cord:

Plug the Power Cord into a properly grounded 240 V~ (at least 30 amp rating) outlet with delayed action type circuit breaker or fuses.

Torch Cable:

The welding Torch connects here. The wire and welding current feeds to

the weld through here. The welding Torch is energized whenever the Power Switch is on.

Ground Cable:

This connects to the base metal to provide a good connection for the current to travel back to the welder.

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For technical questions, please call 1-800-444-3353.

SKU 68886

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Contents Email our technical support at tech@harborfreight.com Save this ManualTable of Contents General SafetyFume and Gas Safety Arc Ray SafetySafety Setup Basic Welding Welding Tips MaintenanceElectrical Safety Fire SafetySafety Setup Welding Welding Tips MaintenanceMaintenance Gas Shielded Welding Cylinder safetyWelding Maintenance Welder use and careReplacement Cords Setup Basic WeldingExtension Cords GroundingSymbology Basic Welding Welding Tips MaintenanceSpecifications Face Shield Assembly Tips MaintenanceSetup Plug AttachmentWire Spool Installation Dcen Setup BasicDcep Tensioner Arm Feed Roller Instructions8mm = .030 & 0.6mm = Feed Roller Knob 030/.035 groove and stamp Groove and stampSafety Hold Wire welding SecurelySetup Basic Welding Welding Tips Welding WireIncrementally Increase tension Until wire bends Turn the Welder OFFBasic Welding Safety Setup Basic Welding Welding Tips MaintenanceTo Prevent Serious Injury Control Panel Layout Safety Setup BasicWelding Duty Cycle Duration of Use Torch Concrete slabFlux Weld Settings MIG Weld SettingsPolarity CurrentSetting Up The Weld Do not Switch the CurrentSurface to ClampHold Torch Basic Welding Technique Stringer beadMIG only Close shielding gas tank valve completelyUp to 2 minutes Welding at rated output Hold Torch ClearStrike Test Cleaning the WeldWelding Tips Example Weld Diagrams Workpiece Heat Control / Weld PenetrationWeld Diagnosis To CorrectWeld Problems Penetration Workpiece Heat ControlBend at Joint Coat of Slag Over WeldPorosity Excessive SpatterCrooked/Wavy Bead Burn-ThroughNozzle and Contact Tip Inspection and Cleaning MaintenanceFire and Burns Compressed air, blow out all dust from the interiorWire feed motor runs but wire does not feed properly Wire creates a bird’s nest during operationTroubleshooting Welding arc not stableTroubleshooting Power switch does not light when switched onWire Feeds, but arc does not ignite Safety Setup Basic Welding Welding TipsWiring Diagram Parts ListParts List and Diagrams Record Serial Number HereAssembly Diagram 3 4 5 6 7 8 9 10 11 12 13Limited 90 Day Warranty Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800

68886 specifications

The Chicago Electric 68886 is a notable model in the landscape of woodworking routers, designed to provide both amateurs and professionals with an efficient and reliable tool for various routing applications. This tool combines performance, precision, and user-friendly features, making it ideal for both simple and intricate woodworking projects.

Featuring a 2.5 horsepower motor, the Chicago Electric 68886 offers plenty of power to manage tough materials without bogging down. Its variable speed control allows users to adjust the RPM from 8,000 to 25,000, enabling optimal performance across different types of woods and tasks. This feature is particularly useful for achieving a smooth finish when working on delicate projects or when adjusting to the hardness of various wood types.

One of the standout characteristics of the Chicago Electric 68886 is its depth adjustment system. This feature allows for easy and accurate depth settings, ensuring that users can make precise cuts and grooves. The integrated fine depth adjustment knob provides a smooth and efficient experience when setting the cutting depth, contributing to flawless results.

Safety is another critical aspect of the design. The router comes equipped with a safety switch that reduces the risk of accidents during operation. Additionally, the durable base and built-in moisture seals provide extra protection against wear and tear, ensuring longevity and reliability in the workshop.

The Chicago Electric 68886 also features a standard 1/4-inch collet, accommodating a wide variety of router bits, which opens up a plethora of routing possibilities. This versatility is a significant advantage for users who wish to tackle different projects, from decorative edges to functional joinery work. The ease of bit change ensures that switching tasks is convenient and efficient.

In terms of ergonomics, the router's design includes a comfortable grip and balanced weight distribution, allowing for extended use without causing fatigue. This attention to user comfort enhances overall productivity, making it a great addition to any woodworker’s toolkit.

In summary, the Chicago Electric 68886 excels with its powerful motor, variable speed control, precise depth adjustment, safety features, and versatility in bit compatibility. Its ergonomic design makes it suitable for prolonged use, ensuring that it meets the needs of diverse woodworking applications, from hobbyist to seasoned professional. With its reliable performance and user-friendly features, the Chicago Electric 68886 remains a worthwhile investment for anyone looking to enhance their woodworking capabilities.
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