Chicago Electric 68886 owner manual Electrical Safety, Fire Safety, Safety Setup, Basic

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Electrical Safety

ELECTRIC SHOCK can KILL.

SAFETY

SETUP

1.Turn off, disconnect power, and

discharge electrode to ground before setting down torch/electrode holder and before service.

2.Do not touch energized electrical parts.

Wear dry, insulating gloves. Do not touch electrode holder, electrode, welding torch, or welding wire with bare hand. Do not wear wet or damaged gloves.

3.Connect to grounded, GFCI‑protected power supply only.

4.Do not use near water or damp objects.

5.People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

6.Do not expose welders to rain or wet conditions.

Water entering a welder will increase the risk of electric shock.

7.Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the welder. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

8.Do not use outdoors.

9.Insulate yourself from the workpiece and ground.

Use nonflammable, dry insulating material if possible, or use dry rubber mats, dry wood or plywood, or other dry insulating material large enough to cover your full area of contact with the work or ground.

BASIC

Fire Safety

ARC AND HOT SLAG can cause fire.

WELDING

WELDING TIPS

MAINTENANCE

1.Clear away or protect flammable objects.

Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area. Use a fire resistant material to cover or block all open doorways, windows, cracks, and other openings.

2.Keep ABC-type fire extinguisher near work area and know how to use it.

3.Maintain a safe working environment.

Keep the work area well lit.

Make sure there is adequate surrounding workspace. Keep the work area free of obstructions,

grease, oil, trash, and other debris.

4.Do not operate welders in atmospheres containing dangerously reactive or flammable liquids, gases, vapors, or dust.

Provide adequate ventilation in work areas to prevent accumulation of such substances. Welders create sparks which may ignite flammable substances or make reactive fumes toxic.

5.If working on a metal wall, ceiling, etc., prevent ignition of combustibles on the other side by moving the combustibles to a safe location. If relocation of combustibles is not possible, designate someone to serve as a fire watch, equipped with a fire extinguisher, during the cutting process and for at least one half hour after the cutting is completed.

6.Do not weld or cut on materials having a combustible coating or combustible

internal structure, as in walls or ceilings, without an approved method for eliminating the hazard.

7.Do not dispose of hot slag in containers holding combustible materials.

8.After welding, make a thorough examination for evidence of fire. Be aware that easily visible smoke or flame may not be present

for some time after the fire has started.

9.Do not apply heat to a container that has held an unknown substance or a combustible material whose contents, when heated,

can produce flammable or explosive vapors.

Clean and purge containers before applying heat. Vent closed containers, including castings, before preheating, welding, or cutting.

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For technical questions, please call 1-800-444-3353.

SKU 68886

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Contents Email our technical support at tech@harborfreight.com Save this ManualTable of Contents General SafetyFume and Gas Safety Arc Ray SafetySafety Setup Basic Welding Welding Tips MaintenanceElectrical Safety Fire SafetySafety Setup Welding Welding Tips MaintenanceMaintenance Gas Shielded Welding Cylinder safetyWelding Maintenance Welder use and careReplacement Cords Setup Basic WeldingExtension Cords GroundingSymbology Basic Welding Welding Tips MaintenanceSpecifications Face Shield Assembly Tips MaintenanceSetup Plug AttachmentWire Spool Installation Dcen Setup BasicDcep Tensioner Arm Feed Roller Instructions8mm = .030 & 0.6mm = Feed Roller Knob 030/.035 groove and stamp Groove and stampSafety Hold Wire welding SecurelySetup Basic Welding Welding Tips Welding WireIncrementally Increase tension Until wire bends Turn the Welder OFFBasic Welding Safety Setup Basic Welding Welding Tips MaintenanceTo Prevent Serious Injury Control Panel Layout Safety Setup BasicWelding Duty Cycle Duration of Use Torch Concrete slabFlux Weld Settings MIG Weld SettingsPolarity CurrentSetting Up The Weld Do not Switch the CurrentSurface to ClampHold Torch Basic Welding Technique Stringer beadMIG only Close shielding gas tank valve completelyUp to 2 minutes Welding at rated output Hold Torch ClearStrike Test Cleaning the WeldWelding Tips Example Weld Diagrams Workpiece Heat Control / Weld PenetrationWeld Diagnosis To CorrectWeld Problems Penetration Workpiece Heat ControlBend at Joint Coat of Slag Over WeldPorosity Excessive SpatterCrooked/Wavy Bead Burn-ThroughNozzle and Contact Tip Inspection and Cleaning MaintenanceFire and Burns Compressed air, blow out all dust from the interiorWire feed motor runs but wire does not feed properly Wire creates a bird’s nest during operationTroubleshooting Welding arc not stableTroubleshooting Power switch does not light when switched onWire Feeds, but arc does not ignite Safety Setup Basic Welding Welding TipsWiring Diagram Parts ListParts List and Diagrams Record Serial Number HereAssembly Diagram 3 4 5 6 7 8 9 10 11 12 13Limited 90 Day Warranty Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800

68886 specifications

The Chicago Electric 68886 is a notable model in the landscape of woodworking routers, designed to provide both amateurs and professionals with an efficient and reliable tool for various routing applications. This tool combines performance, precision, and user-friendly features, making it ideal for both simple and intricate woodworking projects.

Featuring a 2.5 horsepower motor, the Chicago Electric 68886 offers plenty of power to manage tough materials without bogging down. Its variable speed control allows users to adjust the RPM from 8,000 to 25,000, enabling optimal performance across different types of woods and tasks. This feature is particularly useful for achieving a smooth finish when working on delicate projects or when adjusting to the hardness of various wood types.

One of the standout characteristics of the Chicago Electric 68886 is its depth adjustment system. This feature allows for easy and accurate depth settings, ensuring that users can make precise cuts and grooves. The integrated fine depth adjustment knob provides a smooth and efficient experience when setting the cutting depth, contributing to flawless results.

Safety is another critical aspect of the design. The router comes equipped with a safety switch that reduces the risk of accidents during operation. Additionally, the durable base and built-in moisture seals provide extra protection against wear and tear, ensuring longevity and reliability in the workshop.

The Chicago Electric 68886 also features a standard 1/4-inch collet, accommodating a wide variety of router bits, which opens up a plethora of routing possibilities. This versatility is a significant advantage for users who wish to tackle different projects, from decorative edges to functional joinery work. The ease of bit change ensures that switching tasks is convenient and efficient.

In terms of ergonomics, the router's design includes a comfortable grip and balanced weight distribution, allowing for extended use without causing fatigue. This attention to user comfort enhances overall productivity, making it a great addition to any woodworker’s toolkit.

In summary, the Chicago Electric 68886 excels with its powerful motor, variable speed control, precise depth adjustment, safety features, and versatility in bit compatibility. Its ergonomic design makes it suitable for prolonged use, ensuring that it meets the needs of diverse woodworking applications, from hobbyist to seasoned professional. With its reliable performance and user-friendly features, the Chicago Electric 68886 remains a worthwhile investment for anyone looking to enhance their woodworking capabilities.
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