Chicago Electric 68886 Workpiece Heat Control / Weld Penetration, Example Weld Diagrams

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SAFETY

Weld Diagnosis

Workpiece Heat Control / Weld Penetration

INADEQUATE PENETRATION

PROPER PENETRATION

EXCESS PENETRATION OR

BURN-THROUGH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SETUP

Not hot enoughIdeal heatToo hot

How to increase workpiece heat

How to reduce workpiece heat

and increase penetration:

and limit penetration:

(to weld THICKER workpieces properly)

(to weld THINNER workpieces properly)

a.Increase weld current

c. Use faster wire feed

a.Decrease weld current c. Use slower wire feed

b.Weld more slowly

d.Use shorter stickout

b.Weld more quickly

d.Use longer stickout

 

 

 

 

 

 

 

 

BASIC WELDING

Example Weld Diagrams

WELDING TIPS

MAINTENANCE

Good Weld

Current

Too Low or

Wire Feed

Too Slow

TO CORRECT:

I

O

or

Current

Too High or

Wire Feed

Too Fast

TO CORRECT:

I

O

or

Weld Speed

Too Fast

TO CORRECT:

weld

slower

Weld Speed

Too Slow

TO CORRECT:

weld

faster

Stickout

Too Long

or Wrong

Polarity

TO CORRECT:

Check Polarity

and maintain

less

than 1/2″ stickout

WIRE FEED SPEED

WIRE FEED SPEED

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For technical questions, please call 1-800-444-3353.

SKU 68886

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Contents Email our technical support at tech@harborfreight.com Save this ManualTable of Contents General SafetyFume and Gas Safety Arc Ray SafetySafety Setup Basic Welding Welding Tips MaintenanceElectrical Safety Fire SafetySafety Setup Welding Welding Tips MaintenanceMaintenance Gas Shielded Welding Cylinder safetyWelding Maintenance Welder use and careReplacement Cords Setup Basic WeldingExtension Cords GroundingBasic Welding Welding Tips Maintenance SymbologySpecifications Face Shield Assembly Tips MaintenanceSetup Plug AttachmentWire Spool Installation Setup Basic DcenDcep Tensioner Arm Feed Roller Instructions8mm = .030 & 0.6mm = Feed Roller Knob 030/.035 groove and stamp Groove and stampSafety Hold Wire welding SecurelySetup Basic Welding Welding Tips Welding WireIncrementally Increase tension Until wire bends Turn the Welder OFFSafety Setup Basic Welding Welding Tips Maintenance Basic WeldingTo Prevent Serious Injury Safety Setup Basic Control Panel LayoutWelding Duty Cycle Duration of Use Torch Concrete slabFlux Weld Settings MIG Weld SettingsPolarity CurrentSetting Up The Weld Do not Switch the CurrentSurface to ClampHold Torch Basic Welding Technique Stringer beadMIG only Close shielding gas tank valve completelyUp to 2 minutes Welding at rated output Hold Torch ClearCleaning the Weld Strike TestWelding Tips Example Weld Diagrams Workpiece Heat Control / Weld PenetrationWeld Diagnosis To CorrectWeld Problems Penetration Workpiece Heat ControlBend at Joint Coat of Slag Over WeldPorosity Excessive SpatterCrooked/Wavy Bead Burn-ThroughNozzle and Contact Tip Inspection and Cleaning MaintenanceFire and Burns Compressed air, blow out all dust from the interiorWire feed motor runs but wire does not feed properly Wire creates a bird’s nest during operationTroubleshooting Welding arc not stableTroubleshooting Power switch does not light when switched onWire Feeds, but arc does not ignite Safety Setup Basic Welding Welding TipsWiring Diagram Parts ListParts List and Diagrams Record Serial Number HereAssembly Diagram 3 4 5 6 7 8 9 10 11 12 13Limited 90 Day Warranty Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800

68886 specifications

The Chicago Electric 68886 is a notable model in the landscape of woodworking routers, designed to provide both amateurs and professionals with an efficient and reliable tool for various routing applications. This tool combines performance, precision, and user-friendly features, making it ideal for both simple and intricate woodworking projects.

Featuring a 2.5 horsepower motor, the Chicago Electric 68886 offers plenty of power to manage tough materials without bogging down. Its variable speed control allows users to adjust the RPM from 8,000 to 25,000, enabling optimal performance across different types of woods and tasks. This feature is particularly useful for achieving a smooth finish when working on delicate projects or when adjusting to the hardness of various wood types.

One of the standout characteristics of the Chicago Electric 68886 is its depth adjustment system. This feature allows for easy and accurate depth settings, ensuring that users can make precise cuts and grooves. The integrated fine depth adjustment knob provides a smooth and efficient experience when setting the cutting depth, contributing to flawless results.

Safety is another critical aspect of the design. The router comes equipped with a safety switch that reduces the risk of accidents during operation. Additionally, the durable base and built-in moisture seals provide extra protection against wear and tear, ensuring longevity and reliability in the workshop.

The Chicago Electric 68886 also features a standard 1/4-inch collet, accommodating a wide variety of router bits, which opens up a plethora of routing possibilities. This versatility is a significant advantage for users who wish to tackle different projects, from decorative edges to functional joinery work. The ease of bit change ensures that switching tasks is convenient and efficient.

In terms of ergonomics, the router's design includes a comfortable grip and balanced weight distribution, allowing for extended use without causing fatigue. This attention to user comfort enhances overall productivity, making it a great addition to any woodworker’s toolkit.

In summary, the Chicago Electric 68886 excels with its powerful motor, variable speed control, precise depth adjustment, safety features, and versatility in bit compatibility. Its ergonomic design makes it suitable for prolonged use, ensuring that it meets the needs of diverse woodworking applications, from hobbyist to seasoned professional. With its reliable performance and user-friendly features, the Chicago Electric 68886 remains a worthwhile investment for anyone looking to enhance their woodworking capabilities.