Chicago Electric 68886 Setting Up The Weld, Surface to, Clamp, Do not Switch the Current

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Setting Up The Weld

1.Make practice welds on pieces of scrap the same thickness as your intended workpiece to practice technique before welding anything of value. Clean the weld surfaces thoroughly with a wire brush or angle grinder; there

must be no rust, paint, oil, or other materials on the weld surfaces, only bare metal.

2.Use clamps (not included) to hold the workpieces in position so that you can concentrate on proper welding technique. The distance

(if any) between the two workpieces must be controlled properly to allow the weld to hold both sides securely while allowing the weld to penetrate fully into the joint. The edges of thicker workpieces may need to be chamfered (or beveled) to allow proper weld penetration.

3.Clamp Ground Cable to bare metal on the workpiece near the weld area, or to metal work bench where the workpiece is clamped.

clamps

workpieces

Clean

surfaces to bare metal.

Chamfer thick workpieces.

 

 

Workpiece

I

 

 

O

 

 

WIRE FEED WELDER

 

Clean

MIG 180

 

surface to

ITEM 68886

 

WIRE FEED SPEED

Ground

bare metal.

240V~

Clamp

 

SAFETY

SETUP

BASIC WELDING

4. Set the Wire Speed Dial and the Current Switch to

LDER

+

 

the desired settings.

 

 

Refer to the chart on the welder or the chart on the

 

 

previous page.

WIRE FEED SPEED

I

DO NOT SWITCH THE CURRENT

240V~

O

WHILE WELDING.

 

 

SKU 68886

For technical questions, please call 1-800-444-3353.

WELDING TIPS

MAINTENANCE

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Contents Save this Manual Email our technical support at tech@harborfreight.comGeneral Safety Table of ContentsSetup Basic Welding Welding Tips Maintenance Fume and Gas SafetyArc Ray Safety SafetyWelding Welding Tips Maintenance Electrical SafetyFire Safety Safety SetupWelder use and care MaintenanceGas Shielded Welding Cylinder safety Welding MaintenanceGrounding Replacement CordsSetup Basic Welding Extension CordsSymbology Basic Welding Welding Tips MaintenanceSpecifications Plug Attachment Face Shield AssemblyTips Maintenance SetupWire Spool Installation Dcen Setup BasicDcep Feed Roller Knob 030/.035 groove and stamp Groove and stamp Tensioner ArmFeed Roller Instructions 8mm = .030 & 0.6mm =Hold Wire welding Securely SafetyWelding Wire Setup Basic Welding Welding TipsTurn the Welder OFF Incrementally Increase tension Until wire bendsBasic Welding Safety Setup Basic Welding Welding Tips MaintenanceTo Prevent Serious Injury Control Panel Layout Safety Setup BasicWelding Torch Concrete slab Duty Cycle Duration of UseCurrent Flux Weld SettingsMIG Weld Settings PolarityClamp Setting Up The WeldDo not Switch the Current Surface toHold Torch Stringer bead Basic Welding TechniqueHold Torch Clear MIG onlyClose shielding gas tank valve completely Up to 2 minutes Welding at rated outputStrike Test Cleaning the WeldWelding Tips To Correct Example Weld DiagramsWorkpiece Heat Control / Weld Penetration Weld DiagnosisCoat of Slag Over Weld Weld ProblemsPenetration Workpiece Heat Control Bend at JointBurn-Through PorosityExcessive Spatter Crooked/Wavy BeadCompressed air, blow out all dust from the interior Nozzle and Contact Tip Inspection and CleaningMaintenance Fire and BurnsWelding arc not stable Wire feed motor runs but wire does not feed properlyWire creates a bird’s nest during operation TroubleshootingSafety Setup Basic Welding Welding Tips TroubleshootingPower switch does not light when switched on Wire Feeds, but arc does not igniteRecord Serial Number Here Wiring DiagramParts List Parts List and Diagrams3 4 5 6 7 8 9 10 11 12 13 Assembly DiagramMission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800 Limited 90 Day Warranty

68886 specifications

The Chicago Electric 68886 is a notable model in the landscape of woodworking routers, designed to provide both amateurs and professionals with an efficient and reliable tool for various routing applications. This tool combines performance, precision, and user-friendly features, making it ideal for both simple and intricate woodworking projects.

Featuring a 2.5 horsepower motor, the Chicago Electric 68886 offers plenty of power to manage tough materials without bogging down. Its variable speed control allows users to adjust the RPM from 8,000 to 25,000, enabling optimal performance across different types of woods and tasks. This feature is particularly useful for achieving a smooth finish when working on delicate projects or when adjusting to the hardness of various wood types.

One of the standout characteristics of the Chicago Electric 68886 is its depth adjustment system. This feature allows for easy and accurate depth settings, ensuring that users can make precise cuts and grooves. The integrated fine depth adjustment knob provides a smooth and efficient experience when setting the cutting depth, contributing to flawless results.

Safety is another critical aspect of the design. The router comes equipped with a safety switch that reduces the risk of accidents during operation. Additionally, the durable base and built-in moisture seals provide extra protection against wear and tear, ensuring longevity and reliability in the workshop.

The Chicago Electric 68886 also features a standard 1/4-inch collet, accommodating a wide variety of router bits, which opens up a plethora of routing possibilities. This versatility is a significant advantage for users who wish to tackle different projects, from decorative edges to functional joinery work. The ease of bit change ensures that switching tasks is convenient and efficient.

In terms of ergonomics, the router's design includes a comfortable grip and balanced weight distribution, allowing for extended use without causing fatigue. This attention to user comfort enhances overall productivity, making it a great addition to any woodworker’s toolkit.

In summary, the Chicago Electric 68886 excels with its powerful motor, variable speed control, precise depth adjustment, safety features, and versatility in bit compatibility. Its ergonomic design makes it suitable for prolonged use, ensuring that it meets the needs of diverse woodworking applications, from hobbyist to seasoned professional. With its reliable performance and user-friendly features, the Chicago Electric 68886 remains a worthwhile investment for anyone looking to enhance their woodworking capabilities.
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