Chicago Electric 68886 owner manual Troubleshooting, Power switch does not light when switched on

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Troubleshooting (continued)

IMPORTANT!

Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the Torch to ground before adjusting, cleaning, or repairing the unit.

Power switch lights,

but welder does not function when switched on

POSSIBLE CAUSES AND SOLUTIONS

1.Tripped thermal protection device:

Stop welding and allow welder to cool for at least 20 minutes.

Reduce duration or frequency of welding periods to help reduce wear on the welder. Refer to Duty Cycle section on page 20.

2.Faulty or improperly connected Trigger:

Qualified technician must check and secure/replace Trigger.

Power switch does not light when switched on

POSSIBLE CAUSES AND SOLUTIONS

Unit is not connected to outlet properly or outlet is unpowered:

Verify the voltage at the outlet and the connection to the outlet.

If voltage is not present at outlet, check circuit breaker/GFCI devices; if any are tripped, determine and remedy cause before resetting.

Verify that the circuit is designed to supply the required input voltage and amperage as detailed on the

Specifications table.

Make sure installed plug is correct rating (250 V~, 50 A recommended) - see page 7.

Wire Feeds, but arc does not ignite

POSSIBLE CAUSES AND SOLUTIONS

1.Improper ground connection:

Make certain that the workpiece is contacted properly by the Ground Clamp and that the workpiece is properly cleaned near the ground clamp and the welding location.

2.Improperly sized or excessively worn Contact Tip: Verify that Contact Tip is the proper size for welding wire. Check that the hole in the tip is not deformed or enlarged.

Also, check that the tip is not dirty; this would prevent a good connection. If needed, replace Contact Tip with proper size and type.

SAFETY

SETUP

BASIC WELDING

WELDING TIPS

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

SKU 68886

For technical questions, please call 1-800-444-3353.

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MAINTENANCE

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Contents Save this Manual Email our technical support at tech@harborfreight.comGeneral Safety Table of ContentsArc Ray Safety Fume and Gas SafetySafety Setup Basic Welding Welding Tips MaintenanceFire Safety Electrical SafetySafety Setup Welding Welding Tips MaintenanceGas Shielded Welding Cylinder safety MaintenanceWelding Maintenance Welder use and careSetup Basic Welding Replacement CordsExtension Cords GroundingSpecifications Basic Welding Welding Tips MaintenanceSymbology Tips Maintenance Face Shield AssemblySetup Plug AttachmentWire Spool Installation Dcep Setup BasicDcen Feed Roller Instructions Tensioner Arm8mm = .030 & 0.6mm = Feed Roller Knob 030/.035 groove and stamp Groove and stampHold Wire welding Securely SafetyWelding Wire Setup Basic Welding Welding TipsTurn the Welder OFF Incrementally Increase tension Until wire bendsTo Prevent Serious Injury Safety Setup Basic Welding Welding Tips MaintenanceBasic Welding Welding Safety Setup BasicControl Panel Layout Torch Concrete slab Duty Cycle Duration of UseMIG Weld Settings Flux Weld SettingsPolarity CurrentDo not Switch the Current Setting Up The WeldSurface to ClampHold Torch Stringer bead Basic Welding TechniqueClose shielding gas tank valve completely MIG onlyUp to 2 minutes Welding at rated output Hold Torch ClearWelding Tips Cleaning the WeldStrike Test Workpiece Heat Control / Weld Penetration Example Weld DiagramsWeld Diagnosis To CorrectPenetration Workpiece Heat Control Weld ProblemsBend at Joint Coat of Slag Over WeldExcessive Spatter PorosityCrooked/Wavy Bead Burn-ThroughMaintenance Nozzle and Contact Tip Inspection and CleaningFire and Burns Compressed air, blow out all dust from the interiorWire creates a bird’s nest during operation Wire feed motor runs but wire does not feed properlyTroubleshooting Welding arc not stablePower switch does not light when switched on TroubleshootingWire Feeds, but arc does not ignite Safety Setup Basic Welding Welding TipsParts List Wiring DiagramParts List and Diagrams Record Serial Number Here3 4 5 6 7 8 9 10 11 12 13 Assembly DiagramMission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800 Limited 90 Day Warranty

68886 specifications

The Chicago Electric 68886 is a notable model in the landscape of woodworking routers, designed to provide both amateurs and professionals with an efficient and reliable tool for various routing applications. This tool combines performance, precision, and user-friendly features, making it ideal for both simple and intricate woodworking projects.

Featuring a 2.5 horsepower motor, the Chicago Electric 68886 offers plenty of power to manage tough materials without bogging down. Its variable speed control allows users to adjust the RPM from 8,000 to 25,000, enabling optimal performance across different types of woods and tasks. This feature is particularly useful for achieving a smooth finish when working on delicate projects or when adjusting to the hardness of various wood types.

One of the standout characteristics of the Chicago Electric 68886 is its depth adjustment system. This feature allows for easy and accurate depth settings, ensuring that users can make precise cuts and grooves. The integrated fine depth adjustment knob provides a smooth and efficient experience when setting the cutting depth, contributing to flawless results.

Safety is another critical aspect of the design. The router comes equipped with a safety switch that reduces the risk of accidents during operation. Additionally, the durable base and built-in moisture seals provide extra protection against wear and tear, ensuring longevity and reliability in the workshop.

The Chicago Electric 68886 also features a standard 1/4-inch collet, accommodating a wide variety of router bits, which opens up a plethora of routing possibilities. This versatility is a significant advantage for users who wish to tackle different projects, from decorative edges to functional joinery work. The ease of bit change ensures that switching tasks is convenient and efficient.

In terms of ergonomics, the router's design includes a comfortable grip and balanced weight distribution, allowing for extended use without causing fatigue. This attention to user comfort enhances overall productivity, making it a great addition to any woodworker’s toolkit.

In summary, the Chicago Electric 68886 excels with its powerful motor, variable speed control, precise depth adjustment, safety features, and versatility in bit compatibility. Its ergonomic design makes it suitable for prolonged use, ensuring that it meets the needs of diverse woodworking applications, from hobbyist to seasoned professional. With its reliable performance and user-friendly features, the Chicago Electric 68886 remains a worthwhile investment for anyone looking to enhance their woodworking capabilities.
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