Diagnosis and Troubleshooting | Whirlpool 4322616 specs

Section One - Part D

DIAGNOSIS AND TROUBLESHOOTING

DIAGNOSIS AND TROUBLESHOOTING CHART

PROBLEM		POSSIBLE CAUSE	ACTION

1. MOTOR WILL NOT		No/low voltage to machine	Check supply voltage (100-130 volts)
RUN		Thermal overload tripped	Check Overload
NOTE: In diagnosing this		Timer switches	Check continuity
problem, start the washer. If		Poor connection on timer	Secure terminal
the motor runs in either agi-
the motor runs in either agi-		Motor centrifugal switch	Check continuity
tate or drain, the motor is OK.
tate or drain, the motor is OK.		Motor disconnect block loose	Secure disconnect block
		Motor	Check windings
		Wiring harness	Check continuity
		Incorrect harness wiring	Check harness connections
		Water level switch	Check continuity
		Pump jammed	Replace pump
		Gearcase jammed	Replace gearcase
		Lid open in spin cycle	Close lid

2. NO AGITATE OR		Broken motor coupler	Replace coupler
SPIN BUT MOTOR		Internal gearcase problem	Replace gearcase
RUNS

3. WATER WILL NOT		Water turned off at supply	Check faucet - turn on
ENTER MACHINE.		No/low voltage to machine	Check supply voltage (100-130 volts)
		Water temperature switch	Check continuity
		Timer switches	Check continuity
		Wiring harness.	Check continuity of wiring
		Poor connection at water inlet	Secure terminal
		valve solenoid
		Water level switch	Check continuity
		Incorrect harness wiring	Check harness connections
		Water level switch out of calibration	Replace switch

4. WATER LEVEL		Customer misunderstanding of	On Highest setting, water level should
TOO LOW.		correct water level	be 14” from basket bottom.
		Water Level Switch out of calibra-	Replace Water Level Switch (Do NOT
		tion.	attempt to change calibration)

5. MACHINE WILL		Wiring harness	Check continuity
NOT AGITATE.		Motor	See problem 1
		Stripped agitator spline	Replace agitator
		Damaged agitate cam	Replace gearcase
		Damaged agitate gear	Replace gearcase
		Broken agitator shaft	Replace gearcase

6. INTERMITTENT		Pause in timer	Normal condition
AGITATE.		Damaged agitate cam	Replace gearcase
		Agitate gear clutch teeth worn or	Replace gearcase
		broken

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Whirlpool 4322616 manual Diagnosis and Troubleshooting Chart

Contents

Laundry Products Goals and Objectives Introduction Part B Part aPart C Part D Section TWO 22 Compact Washer Section Three 29 and Compact GAS and Electric Dryers Section Four 27 GAS and Electric Dryers Section Five 24 and 27 Thin Twin Safety Direct Drive Washers Installation Considerations Strap Laundry Drain Requirements Common Installation Problems Fill Theory of OperationPage Solenoids are energized to allow water to fill Agitation Motor Drain Page Spin Page Page Component Location Componentaccess Servicing Components in the Console Accessing Components in the Console Plastic Body Removing the Timer Removing the Push-Button Assembly Removing the Water Level SwitchMetal Body Important Use extreme caution when Accessing Components Inside the Washer CabinetOperating the washer with Cabinet removed Servicing the TUB and Basket Servicing the Drive Motor and Pump Motor Coupler Servicing the Clutch Servicing the Gearcase Removing the Brake and Drive Assembly Diagnosis and Troubleshooting Chart Diagnosis and Troubleshooting Knock During Damage Component Testing Centrifugal Switch Start Capacitor Water Level Switch Confirmation of Learning Exercise Wiring Diagram Typical Cycle Chart Typical Model Number Designation Serial Number DesignationE 2 7 9 2 E W Additional Literature Sources WarrantyPage Compact Washer Page General Information S. Sub-Interval Spin Cycle ChartOperation Washing Action Cycle Selection Features Water Temperature SwitchWater Level Control Start/Pause Button First Step Cycle FunctionsFill Cycle Wash Agitate Cycle Splutch Assembly Spin CycleSpin Start Up Sequence S.I.S Gearcase Assembly Splutch Assembly During Wash/AgitateSplutch Assembly During Spin Refer to Figures 6 and 7 for this procedure Washer TOP ComponentsWasher Top Removal Circuit Board And Rotary Switch Removal Washer Top ReplacementCircuit Board and Rotary Switch Replacement Refer to Figures 6, 7 and 8 for this procedurePage Water Level Switch Removal Water Level Switch ReplacementRefer to for these procedures Refer to Figures 11 and 12 for these procedures Water Inlet Components ReplacementCabinet Components Water Inlet Components Removal Agitator Replacement Refer to Figures 14 and 15 for these proceduresBasket Removal Basket Replacement Refer to Figures 16 and 17 for these proceduresTub Removal Capacitor Replacement Solenoid ReplacementRefer to Figures 19 and 20 for these procedures Drive Belt Replacement Motor Plate Removal Splutch Assembly Removal Motor Replacement Brake ReplacementRefer to Figures 25 and 26 for these procedures Servicing the Drain Pump Servicing the Gearcase Servicing the Splutch AssemblyPage Troubleshooting Troubleshooting and Diagnostics Wont Spin Entry Sequence Diagnostic Test Program Temp Select Position Water Level Switch Action Resistance Values Ohmmeter Resistance Tests Cycle & Temperature Selector Switch Logic Techtips Wiring Diagram Control Sequence Chart Strip Circuits Drain Spin Compact GAS and Electric Dryers Page By Applying Heat Theory of Drying To Maintain Drying Efficiency Mechanical Systems to Accelerate Drying Removing the Console Removing the Clean Touch Switch Assembly Removing the Buzzer Removing the Push to Start SwitchRemoving the Electronic Control Board Removing the Dryer Top Drum Motor Gas Burner Assembly GAS Dryer Electric DryerServicing Components on the Rear of the Bulkhead Electric Heater ElementPage GAS and Electric Dryers Page Console Timer Control Electronic Dry-MiserTimed Dry Cycle PUSH-TO-START Knob Clean Touch Control PADVersion Electronic Dryer Control Fluff Air Cycle Heated Air Circulation Side and Bottom Exhaust Venting Kit Console Control Repairs Lift top up and off dryer Removing the Toe Panel Removing the Door Switch Replacing the Blower Wheel Removing Blower Housing Replacing the Motor Replacing the Operating Thermostat and Bias HeaterReplacing the Thermal Fuse Replacing the Heat Duct Assembly Removing the Burner Assembly Gas DryersReplacing the Heating Element Electric Dryers Replacing the High Limit Thermostat and Thermal Cutoff Removing the Front Panel Removing the Dryer Door Replacing the Grille Assembly Removing the Belt and the DrumReplacing the Front Support Rollers and Shafts Reattaching the Rear Bulkhead Removing the Rear Bulkhead AssemblyPage Troubleshooting Guide Troubleshooting and Diagnosis Component Testing Timer Shuts Off but Clothes are Still DampTimer Does Not Advance but Clothes are Dry Electric Dryer Gas Dryer Timer Schedule Timer Schedule Electric Heater Element Circuit Heater element Energized Drum Lamp Circuit Lamp LIT MODEL/SERIAL Number Designations MODEL/SERIAL Number Plate Location Thin Twin 104 Cycle Control Knob Washer ControlsWash Sequence Rinse Sequence Dryer Controls Accessing the Washer Components Accessing the Control Panel Inset 109 ThinTwin Suspension System Front Panel Removal Washer Access Washer Mechanism Removal Control Panel Access Dryer Access Door Front Panel Access Dryer Toe Panel Access Dryer Drive Motor Access Dryer Heater Element Access Dryer Belt Replacement 118 Section Five Part C Timer Schedules Wiring Diagram Electric Dryer Models Washer Wiring Diagram Gas Dryer Models Nations 4 D QPage Corporation