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Laundry Appliance
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Washer/Dryer
Whirlpool
4322616
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Contents
Main
INTRODUCTION
GOALS AND OBJECTIVES
TABLE OF CONTENTS
SECTION ONE - DIRECT DRIVE WASHER
SECTION TWO - 22 COMPACT WASHER
Page
SECTION FOUR - 27 GAS AND ELECTRIC DRYERS
SECTION FIVE - 24 and 27 THIN TWIN
Page
Page
Section One - Part A
INSTALLATION CONSIDERATIONS
ABC
COMMON INSTALLATION PROBLEMS
Section One - Part B
FILL
Fig. 2-1
Fig. 2-3
Fig. 2-2
Fig. 2-4
Fig. 2-6
Fig. 2-7
Fig. 2-5
AGITATION
Fig. 2-8
Fig. 2-9
Fig. 2-10
Fig. 2-11
DRAIN
Fig. 2-12
Page
SPIN
Fig. 2-15
Fig. 2-16
Page
Section One - Part C
COMPONENT LOCATION
Fig. 3-1
ACCESSING COMPONENTS IN THE CONSOLE
Servicing Components in the Console
Fig. 3-2
(Fig. 3-2)
Fig. 3-3
Plastic Body
Fig. 3-4
Removing the Water Level Switch
(Fig. 3-7-A)
Fig. 3-6
Fig. 3-7-A
Fig. 3-7-B
Metal Body
(Fig. 3-5)
ACCESSING COMPONENTS INSIDE THE WASHER CABINET
(Fig. 3-9)
Fig. 3-10
Figure 3-8, Inset 1
Figure 3-8
SERVICING THE TUB AND BASKET
Fig. 3-11
Fig. 3-14
(Fig. 3-17)
(Fig. 3-16)
SERVICING THE DRIVE MOTOR AND PUMP
(Fig. 3-18)
(Fig. 3-15)
Fig. 3-16
Fig. 3-15
SERVICING THE FRICTION PADS ON THE SUSPENSION PLA TE AND BASE ASSEMBLY
Fig. 3-19
START CAPACITOR
Fig. 3-20
Fig. 3-21
SERVICING THE GEARCASE
Fig. 3-22
(Fig. 3-23)
Fig. 3-24
Fig. 3-23
Removing the Brake and Drive Assembly
(Fig. 3-27)
Fig. 3-27
Fig. 3-25
Fig. 3-26
DIAGNOSIS AND TROUBLESHOOTING
DIAGNOSIS AND TROUBLESHOOTING CHART
Page
COMPONENT TESTING
WATER INLET V AL VE
DRIVE MOTOR
CENTRIFUGAL SWITCH
START CAPACIT OR
WATER TEMPERA TURE SWITCH
Page
Page
Page
Page
34
MODEL NUMBER DESIGNATION
SERIAL NUMBER DESIGNATION
The serial number for the Whirlpool brand Direct Drive Washer contains the following designations:
CG 03 100003
ADDITIONAL LITERATURE SOURCES
RESHIPPING KIT INFORMATION
Page
Page
Page
Section Two - Part A
GENERAL INFORMATION
40
COTTONS: HEAVY PERMANENT PRESS SOAK ONLY HAND
Table 2
C
CYCLE CHART**
WASH SPIN
ONLY
S.I.S. (Sub-Interval Spin)
CBA
CYCLE FUNCTIONS
First Step
Fill Cycle
Wash (Agitate) Cycle
Drain Cycle
The Splutch Assembly
(Fig. 3)
The Splutch Assembly During Wash/Agitate
(Fig. 4-A)
The Splutch Assembly During Spin
A B The Gearcase Assembly
Section Two - Part B
WASHER TOP COMPONENTS
Washer Top Removal
Circuit Board And Rotary Switch Removal
Circuit Board and Rotary Switch Replacement
Washer Top Replacement
Page
Water Level Switch Removal
Water Level Switch Replacement
CABINET COMPONENTS
Water Inlet Components Removal
Water Inlet Components Replacement
Agitator Replacement
Fig. 13
Fig. 14 Fig. 15
Basket Removal
Basket Replacement
Tub Removal
Fig. 16
Fig. 17
Capacitor Replacement
! WARNING
ELECTRICAL SHOCK HAZARD
Fig. 19 Fig. 20
Solenoid Replacement
Fig. 18
Drive Belt Replacement
Fig. 21
Splutch Assembly Removal
Fig. 22
Motor Plate Removal
Fig. 23
Motor Replacement
Fig. 25
Fig. 26
Brake Replacement
Fig. 24
Servicing the Drain Pump
Fig. 27
Servicing the Splutch Assembly
Fig. 28
(Fig. 29)
Servicing the Gearcase
Page
59
Section Two - Part C
TROUBLESHOOTING AND DIAGNOSTICS
POSSIBLE CAUSE/TESTPROBLEM
TROUBLESHOOTING
POSSIBLE CAUSE/TESTPROBLEM
DIAGNOSTIC TEST PROGRAM
Entry Sequence
Automatic Operations Test (Set TEMP SELECT: Cold/Cold - Initiate Entry Sequence)
Table 8
63
Table 12
Table 10
Ohmmeter Resistance Tests
(Table 11)
CHECKING CYCLE SELECT SWITCH
(Table 10)
CHECKING TEMPERATURE SELECT SWITCH
64
Table 14
Table 13
Fig. 32
Page
66
- DE-ENERGIZED LINE - ENERGIZED LINE - LINE MAY BE ENERGIZED OR DE-ENERGIZED
CONTROL SEQUENCE CHART
SOAK
DELICATE
SUPER WASH
MACHINE FUNCTION CYCLE
Page
Page
Page
Page
Section Three - Part A
THEORY OF DRYING
Fig. 3-3
Figure 3-1
BY APPLYING HEAT
MECHANICAL SYSTEMS TO ACCELERATE DRYING
TO MAINTAIN DRYING EFFICIENCY
Section Three - Part B
Removing the Console
Fig. 3-7
Fig. 3-5 Fig. 3-6
(Fig. 3-5)
Removing the Dryer Top
(Fig. 3-8)
Fig. 3-9
Fig. 3-8
(Fig. 3-9)
Drum
(Fig. 3-10)
Fig. 3-11
Fig. 3-10
(Fig. 3-11)
Page
Servicing Components on the Rear of the Bulkhead
Electric Heater Element
Fig. 3-13
ELECTRIC DRYER
GAS DRYER
Fig. 3-12
Page
Page
Page
Section Four - Part A
TIMER CONTROL
CONSOLE
Fig. 4-1
Electronic Dry-Miser
CLEAN TOUCH CONTROL PAD
Fig. 4-2
PUSH-TO-START KNOB
C VERSION ELECTRONIC DRYER CONTROL
Theory of Operation
Heated Air Circulation
(Fig. 4-4) Fig. 4-4
Side and Bottom Exhaust Venting Kit
Section Four - Part B
CONSOLE CONTROL REPAIRS
Fig. 4-9
(Fig. 4-8)
Removing the Console
Removing the Clean Touch Switch Assembly
Fig. 4-10
Removing the Push to Start Switch
Fig. 4-11
Removing the Buzzer
Removing the Door Switch
Replacing the Drum Lamp
Removing the Toe Panel
Removing Blower Housing
Replacing the Blower Wheel
Replacing the Motor
Replacing the Operating Thermostat and Bias Heater
Replacing the Thermal Fuse
Replacing the Heating Element (Electric Dryers)
Removing the Burner Assembly (Gas Dryers)
Replacing the High Limit Thermostat and Thermal Cutoff
Replacing the Heat Duct Assembly
Removing the Dryer Door
Removing the Front Panel
Replacing the Grille Assembly
Removing the Belt and the Drum
Replacing the Front Support Rollers and Shafts
Removing the Rear Bulkhead Assembly
Reattaching the Rear Bulkhead
Page
Section Four - Part C
TROUBLESHOOTING and DIAGNOSISTROUBLESHOOTING and DIAGNOSIS
SOLUTION
TROUBLESHOOTING and DIAGNOSISTROUBLESHOOTING and DIAGNOSIS TROUBLESHOOTING and DIAGNOSIS
TROUBLESHOOTING GUIDE
CONDITION POSSIBLE CAUSE
C VERSION ELECTRONIC DRYER CONTROL
Component Testing
Fig. 4-44
(Fig. 4-44)
Timer Shuts Off but Clothes are Still Damp
Page
Page
99
STRIP CIRCUITS
1.Drive Motor Circuit - At moment of START
2.Drive Motor Circuit - RUNNING at speed
TIMER SCHEDULE
+
Page
Page
102
MODEL/SERIAL NUMBER PLATE LOCATION
The serial number for the Whirlpool brand 27 DRYER contain the following designations:
MODEL/SERIAL NUMBER DESIGNATIONS
LEC9858 E 0Q
MG 03 100003
Page
Page
Section Five - Part A
Washer Controls
Cycle Control Knob
Fig. 5-1
Temperature Selector
Dryer Controls
*
Cycle Control Knob
Dryer Temperature Control
Push To Start Button
Section Five - Part B
24 ThinTwin
Accessing the Control Panel
Accessing the Washer Components
Inset
Page
24 ThinTwin Suspension System
Fig. 5-14
27 ThinTwin
Washer Access
Front Panel Removal
(Fig. 5-16)
Fig. 5-16
Washer Mechanism Removal
Control Panel Access
(Fig. 5-22)
Fig. 5-22
(Fig. 5-22)
Dryer Access
Dryer Toe Panel Access
Door Front Panel Access
Dryer Drive Motor Access
(Fig. 5-29)
Fig. 5-29
(Fig. 5-28)
Fig. 5-28
Dryer Heater Element Access
Dryer Belt Replacement
(Fig. 5-33)
Fig. 5-33
Page
119
Section Five - Part C
TECHNICAL TIPS
DRYER
TIMER SCHEDULES
WASHER
EITHER NOT BOTH
DRYER WASHER
Wiring Diagram - Gas Dryer Models
DRYER WASHER
122
MODEL/SERIAL NUMBER PLATE LOCATION
MODEL/SERIAL NUMBER DESIGNATIONS
LTE6234 D 0Q
MG 03 100003
The serial number for the Whirlpool brand Thin Twin contains the following desig- nations: