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Southbend owner manual Cabinets & Panels Parts List, P A R T S, BRAKE PEDAL ROD SB1049

Models: SB

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Cabinets & Panels Parts List

	P A R T S
13" Heavy 13® Gearhead Lathe	P A R T S	For Machines Mfg. Since 5/11

Cabinets & Panels Parts List

REF	PART #	DESCRIPTION
1201	PSB10491201	BRAKE PEDAL ROD (SB1049)
1201	PSB10501201	BRAKE PEDAL ROD (SB1050)
1202	PSB10491202	BRAKE PEDAL (SB1049)
1202	PSB10501202	BRAKE PEDAL (SB1050)
1203	PSB10491203	LOCK COLLAR
1204	PCAP01M	CAP SCREW M6-1 X 16
1205 PB56M		CAP SCREW M10-1.5 X 20
1206 PCAP04M		CAP SCREW M6-1 X 10
1207	PW03M	FLAT WASHER 6MM
1208	PSB10491208	CENTER PANEL (SB1049)
1208	PSB10501208	CENTER PANEL (SB1050)
1209	PCAP02M	CAP SCREW M6-1 X 20
1210	PSB10491210	FLANGE BEARING
1211	PSB10491211	CENTER PANEL BRACKET
1212	PS68M	PHLP HD SCR M6-1 X 10
1213	PSB10491213	RIGHT CHIP TRAY SLIDE
1214	PSB10491214	LEFT CHIP TRAY SLIDE
1215	PS05M	PHLP HD SCR M5-.8 X 8
1216	PSB10491216	RIGHT FRONT HEADSTOCK COVER
1217	PSB10491217	CHIP TRAY (SB1049)
1217	PSB10501217	CHIP TRAY (SB1050)
1218	PFH71M	FLAT HD CAP SCR M5-.8 X 8
1219	PSB10491219	RIGHT REAR HEADSTOCK COVER
1220	PSB10491220	CHIP GUARD PIVOT BRACKET
1221	PSS14M	SET SCREW M8-1.25 X 12
1222	PN04M	HEX NUT M4-.7
1223	PLW03M	LOCK WASHER 6MM

REF	PART #	DESCRIPTION
1224	PCAP26M	CAP SCREW M6-1 X 12
1225	PSB10491225	SAFETY SWITCH BRACKET
1226	PSB10491226	LIMIT SWITCH TEND TZ-9212
1227 PS65M		PHLP HD SCR M4-.7 X 40
1228	PN03M	HEX NUT M8-1.25
1229	PW01M	FLAT WASHER 8MM
1230	PCAP14M	CAP SCREW M8-1.25 X 20
1231	PSB10491231	BACK SPLASH (SB1049)
1231	PSB10501231	BACK SPLASH (SB1050)
1232	PSB10491232	KNOB M12-1.75
1233	PN09M	HEX NUT M12-1.75
1234	PCAP129M	CAP SCREW M12-1.75 X 20
1235	PSB10491235	CHUCK GUARD PIVOT ROD
1236	PSB10491236	CHUCK GUARD FRAME
1237 PCAP26M		CAP SCREW M6-1 X 12
1238	PSS34M	SET SCREW M5-.8 X 16
1239	PSB10491239	COOLANT CHUTE
1240	PSB10491240	COOLANT HOSE 3/8" X 72"
1241	PSB10491241	STRAIGHT ADAPTER 3/8"PT X 3/8"PH
1242	PSB10491242	COOLANT PUMP MOTOR 1/8HP 220V 1PH
1243	PSB10491243	COOLANT TANK
1244	PSB10491244	COOLANT PUMP ACCESS COVER
1245	PSB10491245	CHUCK GUARD PLEXIGLAS WINDOW
1246	PBHS09M	BUTTON HD CAP SCR M6-1 X 12
1247	PSB10491247	LEFT STAND
1248	PSB10491248	RIGHT STAND
1249	PSB10491249	CONTROL PANEL PLATE

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Southbend owner manual Cabinets & Panels Parts List, P A R T S, BRAKE PEDAL ROD SB1049, BRAKE PEDAL ROD SB1050

Contents

OWNERS MANUAL 13 HEAVY 13 GEARHEAD LATHEMODEL SB1049 13 X MODEL SB1050 13 X January, 2012 by South Bend Lathe CoScope of Manual UpdatesCustomer Service Manual FeedbackINTRODUCTION Table of ContentsSAFETY PREPARATIONSERVICE ACCESSORIESMAINTENANCE TROUBLESHOOTINGForeword FeaturesAbout This Machine CapabilitiesGeneral Identiﬁcation Headstock Master Power SwitchControls Components I N T R O D U C T I O NI N T R O D U C T I O N Control PanelCarriage End Gears Safety Foot BrakeTailstock I N T R O D U C T I O NSB1049 MODEL SB1049 & SB1050 13 HEAVY 13 GEARHEAD LATHESModel Number SB1050SB1049 I N T R O D U C T I O NModel Number SB1050Model Number DimensionsI N T R O D U C T I O N SB1049SB1049 I N T R O D U C T I O NModel Number SB1050S A F E T Y Basic Machine SafetyUnderstanding Risks of Machinery S A F E T Y Additional Metal Lathe Safety S A F E T YAdditional Chuck Safety S A F E T YFor Cleaning & Assembly For Power ConnectionPower Supply Requirements on the next page for details Preparation OverviewS Type, 3-Wire, 12 AWG, 300 VAC Power Supply RequirementsSingle-Phase AvailabilityP R E P A R A T I O N Grounding RequirementsExtension Cords GROUNDED L6-30 LOCKING RECEPTACLE Grounding Prong is Hooked L6-30Inventory Pre-Installed Not ShownUnpacking Main Inventory 1 FigureBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following P R E P A R A T I O NLocation Electrical InstallationWeight Load Physical EnvironmentP R E P A R A T I O N Lifting & MovingTo lift and move the lathe P R E P A R A T I O N Leveling & MountingLeveling Bolting to Concrete Floors AssemblyLubricating Lathe P R E P A R A T I O NAdding Coolant Power ConnectionTo connect the power cord to the lathe To PlugP R E P A R A T I O N Test RunTo test run your machine High Feed Range LeverNeutral Spindle SpeedFeed Control Lever to Brake & Switch on Page 78 to makeCarriage Disengaged Halfnut LeverP R E P A R A T I O N Spindle Break-In Recommended AdjustmentsFactory adjustments that should be veriﬁed To perform the spindle break-inTo complete a typical operation, the operator does the following Operation OverviewO P E R A T I O N O P E R A T I O N Installation & Removal DevicesChuck & Faceplate Mounting INCORRECT Chuck InstallationTo install the chuck O P E R A T I O NTo remove the chuck Chuck RemovalRegistration Marks O P E R A T I O NMounting Workpiece Scroll Chuck Clamping4-Jaw Chuck O P E R A T I O NFigure 35. 4-jaw tightening sequence FaceplateO P E R A T I O N Figure 36. Example photo of non-cylindrical workpiecePositioning Tailstock Using QuillTailstock To mount a non-concentric workpiece to the faceplateO P E R A T I O N Installing ToolingTo install tooling in the tailstock To offset the tailstock Offsetting TailstockRemoving Tooling Tools NeededTo align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed O P E R A T I O NO P E R A T I O N CentersDead Centers Removing Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockO P E R A T I O N Removing Center from TailstockMounting Workpiece Between Centers Drift Key Slot Figure 51. Drift key slot in the side of the quillO P E R A T I O N To install and use the steady restSteady Rest O P E R A T I O N Follow RestCarriage & Slide Locks Cap Screws Figure 55% Follow rest attachmentCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool Postcenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewTo set the micrometer stop Adjustable Feed StopMicrometer Stop O P E R A T I O NCarriage Handwheel Manual FeedSpindle Speed Cross Slide Handwheel350 RPM or lower when using the high H gearbox range Setting Spindle SpeedSetting Spindle Speed of 200 RPM Conﬁguration Examplesto HIGH Power FeedSetting Spindle Speed of 2000 RPM 2000 RPMO P E R A T I O N Power Feed ControlsD. Quick-change Gearbox Feed Levers O P E R A T I O N Setting Power Feed RateSetting Power Feed Rate of 0.18mm/rev O P E R A T I O N End GearsStandard End Gear Conﬁguration 18 LCS8WTo conﬁgure the end gears Alternate ConﬁgurationConﬁguring End Gears Tools NeededHeadstock Threading Controls Setting Metric Thread Pitch ofThreading O P E R A T I O NCross Slide Apron Threading ControlsThread Dial DisengagedEven TPI Not Divisible By Thread Dial ChartTPI Divisible By Odd Numbered TPI27⁄8 TPI Chip Drawer1⁄4 or 3⁄4 Fractional TPI O P E R A T I O NBIOLOGICAL & POISON HAZARD Coolant SystemTo use the coolant system on your lathe O P E R A T I O NSB1279-10 Pc. Precision 5-C Collet Set AccessoriesA C C E S S O R I E S D1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2ss 7ATERPROOF DESIGN Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1245-MT#2 Bull Nose CenterSB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box A C C E S S O R I E Sperforming maintenance Maintenance ScheduleAlways disconnect power M A I N T E N A N C Eposal, and safety South Bend Lathe Co. Lathe Monthly Maintenance ChartAnnual Service Service ItemAdding Oil LubricationChecking Oil Level Changing OilDraining Oil Quick-Change GearboxApron Draining Oil & Flushing ReservoirM A I N T E N A N C E One-Shot OilerLongitudinal Leadscrew Drain Plug Figure 104. Location of apron drain plugA B C D Ball Oilers & Oil CupM A I N T E N A N C E EF Figure 107. Tailstock ball oilersEnd Gears Handling & CareLubricating M A I N T E N A N C Efor proper disposal Coolant System ServiceHazards M A I N T E N A N C EItems Needed Adding FluidChanging Coolant To change the coolantM A I N T E N A N C E Machine StorageTo prepare the lathe for storage Cross Slide Backlash AdjustmentCompound Rest S E R V I C ETo remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment S E R V I C ES E R V I C E To adjust the half nut Half Nut AdjustmentTo adjust the V-belts V-BeltsS E R V I C E Brake & SwitchTo adjust the brake and brake switch Tools NeededBrake Switch Pedal Cam Figure 127. Brake switch and pedal cam Figure 125. Brake belt adjustment componentsFigure 126. Brake pedal travel adjustment S E R V I C ES E R V I C E Leadscrew Shear Pin ReplacementTo replace the shear pin Tools NeededInner Bore Outer Bore Figure 131. Shear pin bores aligned Shear Pin Figure 132. New shear pin installed in boreS E R V I C E Rotate Washer Slot Figure 133. Shroud washer positioningS E R V I C E Gap Insert Removal & InstallationGap Removal Tools NeededGap Installation S E R V I C EPossible Cause SymptomPossible Solution Machinerys Handbook or a speeds and feedsPossible Cause SymptomPossible Solution PagePossible Cause SymptomPossible Solution Workpiece isWIRING DIAGRAM COLOR KEY Electrical Safety InstructionsE L E C T R I C A L Chuck Guard Limit Switch Page Brake Pedal Micro Switch Page Wiring OverviewPower Supply Connection Page Work Lamp Page Spindle Switches PageP age Component Location IndexE L E C T R I C A L P ageTo Power Supply Connection, Page Electrical Cabinet WiringTo Chuck Guard Micro Switch, Page POWERFigure 138. Electrical box Electrical BoxE L E C T R I C A L E L E C T R I C A L Coolant Pump Motor WiringSpindle Motor SpindleFigure 140. Spindle rotation switch location Control Panel WiringSpindle Switches E L E C T R I C A LPower Connection Additional Component Wiring220VAC L6-30 Plug as recommended Master Power SwitchCAP SCREW M6-1 X Headstock CoverP A R T S TOP COVER GASKETP A R HeadstockControls For Machines Mfg. Since 5/11Headstock Controls Parts List P A R T SHeadstock Internal Gears P A R T SCOMBO GEAR ASSEMBLY 30T/38T Headstock Internal Gears Parts ListCOMBO GEAR ASSEMBLY 22T/76T COMBO GEAR ASSEMBLY 45T/52TSTEEL FLUTED RIVET 2 X 5MM Headstock Transfer GearsP A R T S COMBO GEAR ASSY 21T/42TP A R T S GearsGearbox NEEDLE ROLLER BEARING TAF202820 Gearbox Gears Parts ListP A R T S EXT RETAINING RING 22MMGearbox Controls R T SLOWER MIDDLE PARTITION SUPPORT Gearbox Controls Parts ListP A R T S Apron Front View P A R T SCOMPRESSION SPRING 6 X Apron Front View Parts ListP A R T S COMPRESSION SPRING 4 XApron Rear View P A R T STHRUST BEARING NTB/AS-2542 Apron Rear View Parts ListP A R T S NEEDLE ROLLER BEARING NK29/30Compound Rest & Tool Post P A R T SSaddle Top View P A R T STHRUST BEARING NTB/AS2-1730 Saddle Top View Parts ListP A R T S STRAIGHT ADAPTER 1/8PT X 4MM Saddle Bottom ViewP A R T S STRAIGHT ADAPTER 1/8 X 6MMP A R T S Dial IndicatorMicrometer Stop SB1050 Bed & ShaftsP A R T S LONGITUDINAL LEADSCREW SB1049 Bed & Shafts Parts ListP A R T S LONGITUDINAL LEADSCREW SB1050GEAR FLAT WASHER 14MM End GearsP A R T S GEAR FLAT WASHER 8MMMain Motor P A R T SP A R T S Main Motor Parts ListSIDE MOTOR ACCESS COVER PULLEY FLAT WASHER 10MMStands & Panels P A R T SBRAKE PEDAL ROD SB1049 Cabinets & Panels Parts ListP A R T S BRAKE PEDAL ROD SB1050Tailstock P A R T SHANDLE CAP SCREW M8-1.25 Tailstock Parts ListP A R T S LOCK SHAFT FLAT WASHER 12MMP A R T S Steady RestFollow Rest Electrical Cabinet Electrical Cabinet & Control PanelP A R T S 1551 AccessoriesP A R T S 1611 Front Machine LabelsP A R T S SB MODEL NUMBER LABEL SB1049 Rear & Side Machine LabelsP A R T S SB MODEL NUMBER LABEL SB1050Page Warranty W A R R A N T YPrinted In U.S.A #TS14496