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Southbend SB owner manual Compound Rest & Tool Post, P A R T S

Models: SB

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Page 111

Compound Rest & Tool Post

	P A R T S
For Machines Mfg. Since 5/11	P A R T S	13" Heavy 13® Gearhead Lathe

Compound Rest & Tool Post

602

603

604

601

623

606 607

608

655

609

610

657

658

611

612

613

REF PART #

DESCRIPTION

	605
616	619
	620
	652
	621
656	651
	651
615A	622
	622
615	617
614	654
614

653

659

616

612618

REF PART #

DESCRIPTION

601	PSB10490601	TOOL POST LEVER
602	PSB10490602	LEVER HUB
603	PSB10490603	HUB COLLAR
604	PSB10490604	TOOL HOLDER BOLT
605	PSB10490605	TOOL POST BODY
606	PSB10490606	TOOL POST SHAFT
607	PSB10490607	PLUNGER
608	PSB10490608	COMPRESSION SPRING 6 X 27
609	PSB10490609	TOOL POST BASE
610	PSB10490610	COMPOUND REST
611	PSB10490611	COMPOUND REST GIB
612	PSB10490612	GIB ADJUSTMENT SCREW
613	PSB10490613	COMPOUND REST SWIVEL BASE
614	PSB10490615A	LEADSCREW NUT
615A	PSB10490615A	LEADSCREW W/NUT ASSEMBLY
615	PSB10490615A	COMPOUND REST LEADSCREW
616	P51101	THRUST BEARING 51101

617	PSB10490617	INDICATOR PLATE
618	PSB10490618	LEADSCREW BRACKET
619	PSB10490619	GRADUATED DIAL
620	PSB10490620	DIAL BUSHING
621	PSB10490621	BALL HANDLE
622	PSB10490622	HANDLE
623	PSB10490623	TOOL POST WRENCH
651	PCAP04M	CAP SCREW M6-1 X 10
652	PSS03M	SET SCREW M6-1 X 8
653	PCAP02M	CAP SCREW M6-1 X 20
654	PRIV001M	STEEL FLUTED RIVET 2 X 5MM
655	PSS14M	SET SCREW M8-1.25 X 12
656	PLUBE001	TAP-IN BALL OILER 1/4
657	PSTB001	STEEL BALL 1/4
658	PSS16M	SET SCREW M8-1.25 X 10
659	PSS03M	SET SCREW M6-1 X 8

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Image 111

Southbend SB owner manual Compound Rest & Tool Post, P A R T S

Contents

January, 2012 by South Bend Lathe Co 13 HEAVY 13 GEARHEAD LATHEMODEL SB1049 13 X MODEL SB1050 13 X OWNERS MANUALManual Feedback UpdatesCustomer Service Scope of ManualPREPARATION Table of ContentsSAFETY INTRODUCTIONTROUBLESHOOTING ACCESSORIESMAINTENANCE SERVICECapabilities FeaturesAbout This Machine ForewordGeneral Identiﬁcation I N T R O D U C T I O N Master Power SwitchControls Components HeadstockControl Panel CarriageI N T R O D U C T I O N I N T R O D U C T I O N Safety Foot BrakeTailstock End GearsSB1050 MODEL SB1049 & SB1050 13 HEAVY 13 GEARHEAD LATHESModel Number SB1049SB1050 I N T R O D U C T I O NModel Number SB1049SB1049 DimensionsI N T R O D U C T I O N Model NumberSB1050 I N T R O D U C T I O NModel Number SB1049Basic Machine Safety Understanding Risks of MachineryS A F E T Y S A F E T Y S A F E T Y Additional Metal Lathe SafetyS A F E T Y Additional Chuck SafetyPreparation Overview For Power ConnectionPower Supply Requirements on the next page for details For Cleaning & AssemblyAvailability Power Supply RequirementsSingle-Phase S Type, 3-Wire, 12 AWG, 300 VACGROUNDED L6-30 LOCKING RECEPTACLE Grounding Prong is Hooked L6-30 Grounding RequirementsExtension Cords P R E P A R A T I O NMain Inventory 1 Figure Pre-Installed Not ShownUnpacking InventoryP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativePhysical Environment Electrical InstallationWeight Load LocationLifting & Moving To lift and move the latheP R E P A R A T I O N Leveling & Mounting LevelingP R E P A R A T I O N P R E P A R A T I O N AssemblyLubricating Lathe Bolting to Concrete FloorsTo Plug Power ConnectionTo connect the power cord to the lathe Adding CoolantTest Run To test run your machineP R E P A R A T I O N Spindle Speed Feed Range LeverNeutral HighDisengaged Halfnut Lever to Brake & Switch on Page 78 to makeCarriage Feed Control LeverP R E P A R A T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be veriﬁed Spindle Break-InOperation Overview O P E R A T I O NTo complete a typical operation, the operator does the following Installation & Removal Devices Chuck & Faceplate MountingO P E R A T I O N O P E R A T I O N Chuck InstallationTo install the chuck INCORRECTO P E R A T I O N Chuck RemovalRegistration Marks To remove the chuckO P E R A T I O N Scroll Chuck Clamping4-Jaw Chuck Mounting WorkpieceFigure 36. Example photo of non-cylindrical workpiece FaceplateO P E R A T I O N Figure 35. 4-jaw tightening sequenceTo mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning TailstockInstalling Tooling To install tooling in the tailstockO P E R A T I O N Tools Needed Offsetting TailstockRemoving Tooling To offset the tailstockO P E R A T I O N Aligning Tailstock to Spindle CenterlineItems Needed To align the tailstock to the spindle centerlineCenters Dead CentersO P E R A T I O N Mounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleDrift Key Slot Figure 51. Drift key slot in the side of the quill Removing Center from TailstockMounting Workpiece Between Centers O P E R A T I O NTo install and use the steady rest Steady RestO P E R A T I O N Cap Screws Figure 55% Follow rest attachment Follow RestCarriage & Slide Locks O P E R A T I O NFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock centerO P E R A T I O N Adjustable Feed StopMicrometer Stop To set the micrometer stopCross Slide Handwheel Manual FeedSpindle Speed Carriage HandwheelConﬁguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM 350 RPM or lower when using the high H gearbox range2000 RPM Power FeedSetting Spindle Speed of 2000 RPM to HIGHPower Feed Controls D. Quick-change Gearbox Feed LeversO P E R A T I O N Setting Power Feed Rate Setting Power Feed Rate of 0.18mm/revO P E R A T I O N 18 LCS8W End GearsStandard End Gear Conﬁguration O P E R A T I O NTools Needed Alternate ConﬁgurationConﬁguring End Gears To conﬁgure the end gearsO P E R A T I O N Setting Metric Thread Pitch ofThreading Headstock Threading ControlsDisengaged Apron Threading ControlsThread Dial Cross SlideOdd Numbered TPI Thread Dial ChartTPI Divisible By Even TPI Not Divisible ByO P E R A T I O N Chip Drawer1⁄4 or 3⁄4 Fractional TPI 27⁄8 TPIO P E R A T I O N Coolant SystemTo use the coolant system on your lathe BIOLOGICAL & POISON HAZARDD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 AccessoriesA C C E S S O R I E S SB1279-10 Pc. Precision 5-C Collet SetSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center ss 7ATERPROOF DESIGNA C C E S S O R I E S SB1365-Way OilSB1251-Machinists Oak Tool Box SB1282-High Performance MT#3 Live Center SetM A I N T E N A N C E Maintenance ScheduleAlways disconnect power performing maintenanceService Item South Bend Lathe Co. Lathe Monthly Maintenance ChartAnnual Service posal, and safetyChanging Oil LubricationChecking Oil Level Adding OilDraining Oil & Flushing Reservoir Quick-Change GearboxApron Draining OilDrain Plug Figure 104. Location of apron drain plug One-Shot OilerLongitudinal Leadscrew M A I N T E N A N C EEF Figure 107. Tailstock ball oilers Ball Oilers & Oil CupM A I N T E N A N C E A B C DM A I N T E N A N C E Handling & CareLubricating End GearsM A I N T E N A N C E Coolant System ServiceHazards for proper disposalTo change the coolant Adding FluidChanging Coolant Items NeededMachine Storage To prepare the lathe for storageM A I N T E N A N C E S E R V I C E Backlash AdjustmentCompound Rest Cross SlideS E R V I C E Leadscrew End Play AdjustmentGib Adjustment To remove leadscrew end playS E R V I C E V-Belts Half Nut AdjustmentTo adjust the V-belts To adjust the half nutTools Needed Brake & SwitchTo adjust the brake and brake switch S E R V I C ES E R V I C E Figure 125. Brake belt adjustment componentsFigure 126. Brake pedal travel adjustment Brake Switch Pedal Cam Figure 127. Brake switch and pedal camTools Needed Leadscrew Shear Pin ReplacementTo replace the shear pin S E R V I C ERotate Washer Slot Figure 133. Shroud washer positioning Shear Pin Figure 132. New shear pin installed in boreS E R V I C E Inner Bore Outer Bore Figure 131. Shear pin bores alignedTools Needed Gap Insert Removal & InstallationGap Removal S E R V I C ES E R V I C E Gap InstallationMachinerys Handbook or a speeds and feeds SymptomPossible Solution Possible CausePage SymptomPossible Solution Possible CauseWorkpiece is SymptomPossible Solution Possible CauseElectrical Safety Instructions E L E C T R I C A LWIRING DIAGRAM COLOR KEY Page Work Lamp Page Spindle Switches Page Wiring OverviewPower Supply Connection Chuck Guard Limit Switch Page Brake Pedal Micro Switch PageP age Component Location IndexE L E C T R I C A L P agePOWER Electrical Cabinet WiringTo Chuck Guard Micro Switch, Page To Power Supply Connection, PageElectrical Box E L E C T R I C A LFigure 138. Electrical box Spindle Coolant Pump Motor WiringSpindle Motor E L E C T R I C A LE L E C T R I C A L Control Panel WiringSpindle Switches Figure 140. Spindle rotation switch locationMaster Power Switch Additional Component Wiring220VAC L6-30 Plug as recommended Power ConnectionTOP COVER GASKET Headstock CoverP A R T S CAP SCREW M6-1 XFor Machines Mfg. Since 5/11 HeadstockControls P A RP A R T S Headstock Controls Parts ListP A R T S Headstock Internal GearsCOMBO GEAR ASSEMBLY 45T/52T Headstock Internal Gears Parts ListCOMBO GEAR ASSEMBLY 22T/76T COMBO GEAR ASSEMBLY 30T/38TCOMBO GEAR ASSY 21T/42T Headstock Transfer GearsP A R T S STEEL FLUTED RIVET 2 X 5MMGears GearboxP A R T S EXT RETAINING RING 22MM Gearbox Gears Parts ListP A R T S NEEDLE ROLLER BEARING TAF202820R T S Gearbox ControlsGearbox Controls Parts List P A R T SLOWER MIDDLE PARTITION SUPPORT P A R T S Apron Front ViewCOMPRESSION SPRING 4 X Apron Front View Parts ListP A R T S COMPRESSION SPRING 6 XP A R T S Apron Rear ViewNEEDLE ROLLER BEARING NK29/30 Apron Rear View Parts ListP A R T S THRUST BEARING NTB/AS-2542P A R T S Compound Rest & Tool PostP A R T S Saddle Top ViewSaddle Top View Parts List P A R T STHRUST BEARING NTB/AS2-1730 STRAIGHT ADAPTER 1/8 X 6MM Saddle Bottom ViewP A R T S STRAIGHT ADAPTER 1/8PT X 4MMDial Indicator Micrometer StopP A R T S Bed & Shafts P A R T SSB1050 LONGITUDINAL LEADSCREW SB1050 Bed & Shafts Parts ListP A R T S LONGITUDINAL LEADSCREW SB1049GEAR FLAT WASHER 8MM End GearsP A R T S GEAR FLAT WASHER 14MMP A R T S Main MotorPULLEY FLAT WASHER 10MM Main Motor Parts ListSIDE MOTOR ACCESS COVER P A R T SP A R T S Stands & PanelsBRAKE PEDAL ROD SB1050 Cabinets & Panels Parts ListP A R T S BRAKE PEDAL ROD SB1049P A R T S TailstockLOCK SHAFT FLAT WASHER 12MM Tailstock Parts ListP A R T S HANDLE CAP SCREW M8-1.25Steady Rest Follow RestP A R T S Electrical Cabinet & Control Panel P A R T SElectrical Cabinet Accessories P A R T S1551 Front Machine Labels P A R T S1611 SB MODEL NUMBER LABEL SB1050 Rear & Side Machine LabelsP A R T S SB MODEL NUMBER LABEL SB1049Page W A R R A N T Y Warranty#TS14496 Printed In U.S.A