Manuals / Southbend / Power Tools / Lathe

Southbend SB owner manual Table of Contents, Introduction, Safety, Preparation, Operation

Models: SB

1 132

Download 132 pages 6.05 Kb

Page 3

Table of Contents

INTRODUCTION	3
About This Machine	3
Foreword	3
Capabilities	3
Features	3
General Identiﬁcation	4
Controls & Components	5
Master Power Switch	5
Headstock	5
Control Panel	6
Carriage	6
Tailstock	7
End Gears	7
Safety Foot Brake	7
Product Speciﬁcations	8
SAFETY	12
Understanding Risks of Machinery	12
Basic Machine Safety	12
Additional Metal Lathe Safety	14
Additional Chuck Safety	15
PREPARATION	16
Preparation Overview	16
Things You'll Need	16
Power Supply Requirements	17
Availability	17
Full-Load Current Rating	17
Circuit Requirements	17
Grounding Requirements	18
Extension Cords	18
Unpacking	19
Inventory	19
Cleaning & Protecting	20
Location	21
Physical Environment	21
Electrical Installation	21
Lighting	21
Weight Load	21
Space Allocation	21
Lifting & Moving	22
Leveling & Mounting	23
Leveling	23
Bolting to Concrete Floors	24
Assembly	24
Lubricating Lathe	24
Adding Coolant	25

Power Connection	25
Test Run	26
Spindle Break-In	30
Recommended Adjustments	30
OPERATION	31
Operation Overview	31
Chuck & Faceplate Mounting	32
Installation & Removal Devices	32
Chuck Installation	33
Registration Marks	34
Chuck Removal	34
Scroll Chuck Clamping	35
4-Jaw Chuck	35
Mounting Workpiece	35
Faceplate	36
Tailstock	37
Positioning Tailstock	37
Using Quill	37
Installing Tooling	38
Removing Tooling	39
Offsetting Tailstock	39
Aligning Tailstock to Spindle Centerline	40
Centers	41
Dead Centers	41
Live Centers	42
Mounting Dead Center in Spindle	42
Removing Center from Spindle	42
Mounting Center in Tailstock	42
Removing Center from Tailstock	43
Mounting Workpiece Between Centers	43
Steady Rest	44
Follow Rest	45
Carriage & Slide Locks	45
Compound Rest	46
Four-Way Tool Post	46
Installing Tool	46
Aligning Cutting Tool with Spindle Centerline ...	47
Adjustable Feed Stop	48
Micrometer Stop	48
Manual Feed	49
Carriage Handwheel	49
Cross Slide Handwheel	49
Compound Rest Handwheel	49
Spindle Speed	49
Determining Spindle Speed	49

Image 3

Southbend SB owner manual Table of Contents, Introduction, Safety, Preparation, Operation

Contents

January, 2012 by South Bend Lathe Co 13 HEAVY 13 GEARHEAD LATHEMODEL SB1049 13 X MODEL SB1050 13 X OWNERS MANUALManual Feedback UpdatesCustomer Service Scope of ManualPREPARATION Table of ContentsSAFETY INTRODUCTIONTROUBLESHOOTING ACCESSORIESMAINTENANCE SERVICECapabilities FeaturesAbout This Machine ForewordGeneral Identiﬁcation I N T R O D U C T I O N Master Power SwitchControls Components HeadstockControl Panel CarriageI N T R O D U C T I O N I N T R O D U C T I O N Safety Foot BrakeTailstock End GearsSB1050 MODEL SB1049 & SB1050 13 HEAVY 13 GEARHEAD LATHESModel Number SB1049SB1050 I N T R O D U C T I O NModel Number SB1049SB1049 DimensionsI N T R O D U C T I O N Model NumberSB1050 I N T R O D U C T I O NModel Number SB1049Basic Machine Safety Understanding Risks of MachineryS A F E T Y S A F E T Y S A F E T Y Additional Metal Lathe SafetyS A F E T Y Additional Chuck SafetyPreparation Overview For Power ConnectionPower Supply Requirements on the next page for details For Cleaning & AssemblyAvailability Power Supply RequirementsSingle-Phase S Type, 3-Wire, 12 AWG, 300 VACGROUNDED L6-30 LOCKING RECEPTACLE Grounding Prong is Hooked L6-30 Grounding RequirementsExtension Cords P R E P A R A T I O NMain Inventory 1 Figure Pre-Installed Not ShownUnpacking InventoryP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativePhysical Environment Electrical InstallationWeight Load LocationLifting & Moving To lift and move the latheP R E P A R A T I O N Leveling & Mounting LevelingP R E P A R A T I O N P R E P A R A T I O N AssemblyLubricating Lathe Bolting to Concrete FloorsTo Plug Power ConnectionTo connect the power cord to the lathe Adding CoolantTest Run To test run your machineP R E P A R A T I O N Spindle Speed Feed Range LeverNeutral HighDisengaged Halfnut Lever to Brake & Switch on Page 78 to makeCarriage Feed Control LeverP R E P A R A T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be veriﬁed Spindle Break-InOperation Overview O P E R A T I O NTo complete a typical operation, the operator does the following Installation & Removal Devices Chuck & Faceplate MountingO P E R A T I O N O P E R A T I O N Chuck InstallationTo install the chuck INCORRECTO P E R A T I O N Chuck RemovalRegistration Marks To remove the chuckO P E R A T I O N Scroll Chuck Clamping4-Jaw Chuck Mounting WorkpieceFigure 36. Example photo of non-cylindrical workpiece FaceplateO P E R A T I O N Figure 35. 4-jaw tightening sequenceTo mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning TailstockInstalling Tooling To install tooling in the tailstockO P E R A T I O N Tools Needed Offsetting TailstockRemoving Tooling To offset the tailstockO P E R A T I O N Aligning Tailstock to Spindle CenterlineItems Needed To align the tailstock to the spindle centerlineCenters Dead CentersO P E R A T I O N Mounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleDrift Key Slot Figure 51. Drift key slot in the side of the quill Removing Center from TailstockMounting Workpiece Between Centers O P E R A T I O NTo install and use the steady rest Steady RestO P E R A T I O N Cap Screws Figure 55% Follow rest attachment Follow RestCarriage & Slide Locks O P E R A T I O NFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock centerO P E R A T I O N Adjustable Feed StopMicrometer Stop To set the micrometer stopCross Slide Handwheel Manual FeedSpindle Speed Carriage HandwheelConﬁguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM 350 RPM or lower when using the high H gearbox range2000 RPM Power FeedSetting Spindle Speed of 2000 RPM to HIGHPower Feed Controls D. Quick-change Gearbox Feed LeversO P E R A T I O N Setting Power Feed Rate Setting Power Feed Rate of 0.18mm/revO P E R A T I O N 18 LCS8W End GearsStandard End Gear Conﬁguration O P E R A T I O NTools Needed Alternate ConﬁgurationConﬁguring End Gears To conﬁgure the end gearsO P E R A T I O N Setting Metric Thread Pitch ofThreading Headstock Threading ControlsDisengaged Apron Threading ControlsThread Dial Cross SlideOdd Numbered TPI Thread Dial ChartTPI Divisible By Even TPI Not Divisible ByO P E R A T I O N Chip Drawer1⁄4 or 3⁄4 Fractional TPI 27⁄8 TPIO P E R A T I O N Coolant SystemTo use the coolant system on your lathe BIOLOGICAL & POISON HAZARDD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 AccessoriesA C C E S S O R I E S SB1279-10 Pc. Precision 5-C Collet SetSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center ss 7ATERPROOF DESIGNA C C E S S O R I E S SB1365-Way OilSB1251-Machinists Oak Tool Box SB1282-High Performance MT#3 Live Center SetM A I N T E N A N C E Maintenance ScheduleAlways disconnect power performing maintenanceService Item South Bend Lathe Co. Lathe Monthly Maintenance ChartAnnual Service posal, and safetyChanging Oil LubricationChecking Oil Level Adding OilDraining Oil & Flushing Reservoir Quick-Change GearboxApron Draining OilDrain Plug Figure 104. Location of apron drain plug One-Shot OilerLongitudinal Leadscrew M A I N T E N A N C EEF Figure 107. Tailstock ball oilers Ball Oilers & Oil CupM A I N T E N A N C E A B C DM A I N T E N A N C E Handling & CareLubricating End GearsM A I N T E N A N C E Coolant System ServiceHazards for proper disposalTo change the coolant Adding FluidChanging Coolant Items NeededMachine Storage To prepare the lathe for storageM A I N T E N A N C E S E R V I C E Backlash AdjustmentCompound Rest Cross SlideS E R V I C E Leadscrew End Play AdjustmentGib Adjustment To remove leadscrew end playS E R V I C E V-Belts Half Nut AdjustmentTo adjust the V-belts To adjust the half nutTools Needed Brake & SwitchTo adjust the brake and brake switch S E R V I C ES E R V I C E Figure 125. Brake belt adjustment componentsFigure 126. Brake pedal travel adjustment Brake Switch Pedal Cam Figure 127. Brake switch and pedal camTools Needed Leadscrew Shear Pin ReplacementTo replace the shear pin S E R V I C ERotate Washer Slot Figure 133. Shroud washer positioning Shear Pin Figure 132. New shear pin installed in boreS E R V I C E Inner Bore Outer Bore Figure 131. Shear pin bores alignedTools Needed Gap Insert Removal & InstallationGap Removal S E R V I C ES E R V I C E Gap InstallationMachinerys Handbook or a speeds and feeds SymptomPossible Solution Possible CausePage SymptomPossible Solution Possible CauseWorkpiece is SymptomPossible Solution Possible CauseElectrical Safety Instructions E L E C T R I C A LWIRING DIAGRAM COLOR KEY Page Work Lamp Page Spindle Switches Page Wiring OverviewPower Supply Connection Chuck Guard Limit Switch Page Brake Pedal Micro Switch PageP age Component Location IndexE L E C T R I C A L P agePOWER Electrical Cabinet WiringTo Chuck Guard Micro Switch, Page To Power Supply Connection, PageElectrical Box E L E C T R I C A LFigure 138. Electrical box Spindle Coolant Pump Motor WiringSpindle Motor E L E C T R I C A LE L E C T R I C A L Control Panel WiringSpindle Switches Figure 140. Spindle rotation switch locationMaster Power Switch Additional Component Wiring220VAC L6-30 Plug as recommended Power ConnectionTOP COVER GASKET Headstock CoverP A R T S CAP SCREW M6-1 XFor Machines Mfg. Since 5/11 HeadstockControls P A RP A R T S Headstock Controls Parts ListP A R T S Headstock Internal GearsCOMBO GEAR ASSEMBLY 45T/52T Headstock Internal Gears Parts ListCOMBO GEAR ASSEMBLY 22T/76T COMBO GEAR ASSEMBLY 30T/38TCOMBO GEAR ASSY 21T/42T Headstock Transfer GearsP A R T S STEEL FLUTED RIVET 2 X 5MMGears GearboxP A R T S EXT RETAINING RING 22MM Gearbox Gears Parts ListP A R T S NEEDLE ROLLER BEARING TAF202820R T S Gearbox ControlsGearbox Controls Parts List P A R T SLOWER MIDDLE PARTITION SUPPORT P A R T S Apron Front ViewCOMPRESSION SPRING 4 X Apron Front View Parts ListP A R T S COMPRESSION SPRING 6 XP A R T S Apron Rear ViewNEEDLE ROLLER BEARING NK29/30 Apron Rear View Parts ListP A R T S THRUST BEARING NTB/AS-2542P A R T S Compound Rest & Tool PostP A R T S Saddle Top ViewSaddle Top View Parts List P A R T STHRUST BEARING NTB/AS2-1730 STRAIGHT ADAPTER 1/8 X 6MM Saddle Bottom ViewP A R T S STRAIGHT ADAPTER 1/8PT X 4MMDial Indicator Micrometer StopP A R T S Bed & Shafts P A R T SSB1050 LONGITUDINAL LEADSCREW SB1050 Bed & Shafts Parts ListP A R T S LONGITUDINAL LEADSCREW SB1049GEAR FLAT WASHER 8MM End GearsP A R T S GEAR FLAT WASHER 14MMP A R T S Main MotorPULLEY FLAT WASHER 10MM Main Motor Parts ListSIDE MOTOR ACCESS COVER P A R T SP A R T S Stands & PanelsBRAKE PEDAL ROD SB1050 Cabinets & Panels Parts ListP A R T S BRAKE PEDAL ROD SB1049P A R T S TailstockLOCK SHAFT FLAT WASHER 12MM Tailstock Parts ListP A R T S HANDLE CAP SCREW M8-1.25Steady Rest Follow RestP A R T S Electrical Cabinet & Control Panel P A R T SElectrical Cabinet Accessories P A R T S1551 Front Machine Labels P A R T S1611 SB MODEL NUMBER LABEL SB1050 Rear & Side Machine LabelsP A R T S SB MODEL NUMBER LABEL SB1049Page W A R R A N T Y Warranty#TS14496 Printed In U.S.A