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Southbend SB owner manual Headstock Controls Parts List, P A R T S

Models: SB

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Headstock Controls Parts List

	P A R T S
For Machines Mfg. Since 5/11	P A R T S	13" Heavy 13® Gearhead Lathe

Headstock Controls Parts List

REF	PART #	DESCRIPTION
5	PSB10490005	SHIFT FORK
6	PRP06M	ROLL PIN 5 X 24
7	PSB10490007	RIGHT REAR SHIFT LEVER
8	PSB10490008	LEFT REAR SHIFT LEVER
9	PEC015M	E-CLIP 8MM
10	PCAP04M	CAP SCREW M6-1 X 10
11	PSB10490011	SHIFT LEVER FRAME
12	PSB10490012	SHIFT LEVER ROD
13	PSB10490013	RIGHT FRONT SHIFT LEVER
14	PSB10490014	LEFT FRONT SHIFT LEVER
15	PRP02M	ROLL PIN 3 X 16
16	PSB10490016	STEP PIN
17	PR07M	EXT RETAINING RING 18MM
18	PSB10490018	SHIFT CAM
19	PSB10490019	SPACER
20	PCAP17M	CAP SCREW M4-.7 X 10
21	PSB10490021	GEAR 40T
22	PSB10490022	SELECTOR BRACKET
23	PCAP02M	CAP SCREW M6-1 X 20
24	PORP044	O-RING 43.7 X 3.5 P44
25	PSB10490025	SPEED RANGE SELECTOR
26	PCAP50M	CAP SCREW M5-.8 X 10
27	PSB10490027	SPEED RANGE HANDLE
28	PSTB001	STEEL BALL 1/4
29	PSB10490029	COMPRESSION SPRING
30	PSS20M	SET SCREW M8-1.25 X 8
31	PSB10490031	SPEED SELECTOR
32	PSB10490032	SPEED SELECTOR LABEL PLATE
33	PRIV001M	STEEL FLUTED RIVET 2 X 5MM
34	PK101M	KEY 6 X 6 X 14

REF	PART #	DESCRIPTION
35	PSB10490035	SHAFT
36	PORP018	O-RING 17.8 X 2.4 P18
37	PSB10490037	SHAFT FLAT WASHER 6MM
38	PCAP01M	CAP SCREW M6-1 X 16
39	PSB10490039	SHAFT END PLUG
40	PSB10490040	COMPRESSION SPRING
41	PSB10490041	FEED RANGE SHIFT FORK
42	PR05M	EXT RETAINING RING 15MM
43	PSB10490043	ROCKER ARM
44	PK155M	KEY 3 X 3 X 18
45	PSB10490045	FEED RANGE SHAFT
46	PSB10490046	FEED DIRECTION SHAFT
47	PORP016	O-RING 15.8 X 2.4 P16
48	PSB10490048	LEVER BRACKET
49	PCAP10M	CAP SCREW M5-.8 X 15
50	PSB10490050	LEVER
51	PSB10490051	COMPRESSION SPRING
52	PSB10490052	LEVER FLAT WASHER 5MM
53	PLW05M	LOCK WASHER 12MM
54	PCAP92M	CAP SCREW M12-1.75 X 40
55	PSB10490055	OIL SIGHT GLASS 3/4"
56	PSB10490056	SHAFT
57	PORP014	O-RING 13.8 X 2.4 P14
58	PSB10490058	SWING SHIFT LEVER
59	PR06M	EXT RETAINING RING 16MM
60	PSB10490060	SHIFT FORK
61	PSB10490061	OIL TUBE 6 X 270MM
62	PW04M	FLAT WASHER 10MM
63	PSB10490063	FEED DIRECTION SHIFT FORK
64	PSB10490064	SPEED RANGE INDICATOR

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Southbend SB owner manual Headstock Controls Parts List, P A R T S

Contents

January, 2012 by South Bend Lathe Co 13 HEAVY 13 GEARHEAD LATHEMODEL SB1049 13 X MODEL SB1050 13 X OWNERS MANUALManual Feedback UpdatesCustomer Service Scope of ManualPREPARATION Table of ContentsSAFETY INTRODUCTIONTROUBLESHOOTING ACCESSORIESMAINTENANCE SERVICECapabilities FeaturesAbout This Machine ForewordGeneral Identiﬁcation I N T R O D U C T I O N Master Power SwitchControls Components HeadstockControl Panel CarriageI N T R O D U C T I O N I N T R O D U C T I O N Safety Foot BrakeTailstock End GearsSB1050 MODEL SB1049 & SB1050 13 HEAVY 13 GEARHEAD LATHESModel Number SB1049SB1050 I N T R O D U C T I O NModel Number SB1049SB1049 DimensionsI N T R O D U C T I O N Model NumberSB1050 I N T R O D U C T I O NModel Number SB1049Basic Machine Safety Understanding Risks of MachineryS A F E T Y S A F E T Y S A F E T Y Additional Metal Lathe SafetyS A F E T Y Additional Chuck SafetyPreparation Overview For Power ConnectionPower Supply Requirements on the next page for details For Cleaning & AssemblyAvailability Power Supply RequirementsSingle-Phase S Type, 3-Wire, 12 AWG, 300 VACGROUNDED L6-30 LOCKING RECEPTACLE Grounding Prong is Hooked L6-30 Grounding RequirementsExtension Cords P R E P A R A T I O NMain Inventory 1 Figure Pre-Installed Not ShownUnpacking InventoryP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativePhysical Environment Electrical InstallationWeight Load LocationLifting & Moving To lift and move the latheP R E P A R A T I O N Leveling & Mounting LevelingP R E P A R A T I O N P R E P A R A T I O N AssemblyLubricating Lathe Bolting to Concrete FloorsTo Plug Power ConnectionTo connect the power cord to the lathe Adding CoolantTest Run To test run your machineP R E P A R A T I O N Spindle Speed Feed Range LeverNeutral HighDisengaged Halfnut Lever to Brake & Switch on Page 78 to makeCarriage Feed Control LeverP R E P A R A T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be veriﬁed Spindle Break-InOperation Overview O P E R A T I O NTo complete a typical operation, the operator does the following Installation & Removal Devices Chuck & Faceplate MountingO P E R A T I O N O P E R A T I O N Chuck InstallationTo install the chuck INCORRECTO P E R A T I O N Chuck RemovalRegistration Marks To remove the chuckO P E R A T I O N Scroll Chuck Clamping4-Jaw Chuck Mounting WorkpieceFigure 36. Example photo of non-cylindrical workpiece FaceplateO P E R A T I O N Figure 35. 4-jaw tightening sequenceTo mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning TailstockInstalling Tooling To install tooling in the tailstockO P E R A T I O N Tools Needed Offsetting TailstockRemoving Tooling To offset the tailstockO P E R A T I O N Aligning Tailstock to Spindle CenterlineItems Needed To align the tailstock to the spindle centerlineCenters Dead CentersO P E R A T I O N Mounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleDrift Key Slot Figure 51. Drift key slot in the side of the quill Removing Center from TailstockMounting Workpiece Between Centers O P E R A T I O NTo install and use the steady rest Steady RestO P E R A T I O N Cap Screws Figure 55% Follow rest attachment Follow RestCarriage & Slide Locks O P E R A T I O NFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock centerO P E R A T I O N Adjustable Feed StopMicrometer Stop To set the micrometer stopCross Slide Handwheel Manual FeedSpindle Speed Carriage HandwheelConﬁguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM 350 RPM or lower when using the high H gearbox range2000 RPM Power FeedSetting Spindle Speed of 2000 RPM to HIGHPower Feed Controls D. Quick-change Gearbox Feed LeversO P E R A T I O N Setting Power Feed Rate Setting Power Feed Rate of 0.18mm/revO P E R A T I O N 18 LCS8W End GearsStandard End Gear Conﬁguration O P E R A T I O NTools Needed Alternate ConﬁgurationConﬁguring End Gears To conﬁgure the end gearsO P E R A T I O N Setting Metric Thread Pitch ofThreading Headstock Threading ControlsDisengaged Apron Threading ControlsThread Dial Cross SlideOdd Numbered TPI Thread Dial ChartTPI Divisible By Even TPI Not Divisible ByO P E R A T I O N Chip Drawer1⁄4 or 3⁄4 Fractional TPI 27⁄8 TPIO P E R A T I O N Coolant SystemTo use the coolant system on your lathe BIOLOGICAL & POISON HAZARDD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 AccessoriesA C C E S S O R I E S SB1279-10 Pc. Precision 5-C Collet SetSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center ss 7ATERPROOF DESIGNA C C E S S O R I E S SB1365-Way OilSB1251-Machinists Oak Tool Box SB1282-High Performance MT#3 Live Center SetM A I N T E N A N C E Maintenance ScheduleAlways disconnect power performing maintenanceService Item South Bend Lathe Co. Lathe Monthly Maintenance ChartAnnual Service posal, and safetyChanging Oil LubricationChecking Oil Level Adding OilDraining Oil & Flushing Reservoir Quick-Change GearboxApron Draining OilDrain Plug Figure 104. Location of apron drain plug One-Shot OilerLongitudinal Leadscrew M A I N T E N A N C EEF Figure 107. Tailstock ball oilers Ball Oilers & Oil CupM A I N T E N A N C E A B C DM A I N T E N A N C E Handling & CareLubricating End GearsM A I N T E N A N C E Coolant System ServiceHazards for proper disposalTo change the coolant Adding FluidChanging Coolant Items NeededMachine Storage To prepare the lathe for storageM A I N T E N A N C E S E R V I C E Backlash AdjustmentCompound Rest Cross SlideS E R V I C E Leadscrew End Play AdjustmentGib Adjustment To remove leadscrew end playS E R V I C E V-Belts Half Nut AdjustmentTo adjust the V-belts To adjust the half nutTools Needed Brake & SwitchTo adjust the brake and brake switch S E R V I C ES E R V I C E Figure 125. Brake belt adjustment componentsFigure 126. Brake pedal travel adjustment Brake Switch Pedal Cam Figure 127. Brake switch and pedal camTools Needed Leadscrew Shear Pin ReplacementTo replace the shear pin S E R V I C ERotate Washer Slot Figure 133. Shroud washer positioning Shear Pin Figure 132. New shear pin installed in boreS E R V I C E Inner Bore Outer Bore Figure 131. Shear pin bores alignedTools Needed Gap Insert Removal & InstallationGap Removal S E R V I C ES E R V I C E Gap InstallationMachinerys Handbook or a speeds and feeds SymptomPossible Solution Possible CausePage SymptomPossible Solution Possible CauseWorkpiece is SymptomPossible Solution Possible CauseElectrical Safety Instructions E L E C T R I C A LWIRING DIAGRAM COLOR KEY Page Work Lamp Page Spindle Switches Page Wiring OverviewPower Supply Connection Chuck Guard Limit Switch Page Brake Pedal Micro Switch PageP age Component Location IndexE L E C T R I C A L P agePOWER Electrical Cabinet WiringTo Chuck Guard Micro Switch, Page To Power Supply Connection, PageElectrical Box E L E C T R I C A LFigure 138. Electrical box Spindle Coolant Pump Motor WiringSpindle Motor E L E C T R I C A LE L E C T R I C A L Control Panel WiringSpindle Switches Figure 140. Spindle rotation switch locationMaster Power Switch Additional Component Wiring220VAC L6-30 Plug as recommended Power ConnectionTOP COVER GASKET Headstock CoverP A R T S CAP SCREW M6-1 XFor Machines Mfg. Since 5/11 HeadstockControls P A RP A R T S Headstock Controls Parts ListP A R T S Headstock Internal GearsCOMBO GEAR ASSEMBLY 45T/52T Headstock Internal Gears Parts ListCOMBO GEAR ASSEMBLY 22T/76T COMBO GEAR ASSEMBLY 30T/38TCOMBO GEAR ASSY 21T/42T Headstock Transfer GearsP A R T S STEEL FLUTED RIVET 2 X 5MMGears GearboxP A R T S EXT RETAINING RING 22MM Gearbox Gears Parts ListP A R T S NEEDLE ROLLER BEARING TAF202820R T S Gearbox ControlsGearbox Controls Parts List P A R T SLOWER MIDDLE PARTITION SUPPORT P A R T S Apron Front ViewCOMPRESSION SPRING 4 X Apron Front View Parts ListP A R T S COMPRESSION SPRING 6 XP A R T S Apron Rear ViewNEEDLE ROLLER BEARING NK29/30 Apron Rear View Parts ListP A R T S THRUST BEARING NTB/AS-2542P A R T S Compound Rest & Tool PostP A R T S Saddle Top ViewSaddle Top View Parts List P A R T STHRUST BEARING NTB/AS2-1730 STRAIGHT ADAPTER 1/8 X 6MM Saddle Bottom ViewP A R T S STRAIGHT ADAPTER 1/8PT X 4MMDial Indicator Micrometer StopP A R T S Bed & Shafts P A R T SSB1050 LONGITUDINAL LEADSCREW SB1050 Bed & Shafts Parts ListP A R T S LONGITUDINAL LEADSCREW SB1049GEAR FLAT WASHER 8MM End GearsP A R T S GEAR FLAT WASHER 14MMP A R T S Main MotorPULLEY FLAT WASHER 10MM Main Motor Parts ListSIDE MOTOR ACCESS COVER P A R T SP A R T S Stands & PanelsBRAKE PEDAL ROD SB1050 Cabinets & Panels Parts ListP A R T S BRAKE PEDAL ROD SB1049P A R T S TailstockLOCK SHAFT FLAT WASHER 12MM Tailstock Parts ListP A R T S HANDLE CAP SCREW M8-1.25Steady Rest Follow RestP A R T S Electrical Cabinet & Control Panel P A R T SElectrical Cabinet Accessories P A R T S1551 Front Machine Labels P A R T S1611 SB MODEL NUMBER LABEL SB1050 Rear & Side Machine LabelsP A R T S SB MODEL NUMBER LABEL SB1049Page W A R R A N T Y Warranty#TS14496 Printed In U.S.A