Manuals / Southbend / Power Tools / Lathe

Southbend SB owner manual Carriage, Feed Control Lever, Disengaged Halfnut Lever, Engaged

Models: SB

1 132

Download 132 pages 6.05 Kb

Page 30

Carriage

	P R E P A R A T I O N
13" Heavy 13® Gearhead Lathe	P R E P A R A T I O N	For Machines Mfg. Since 5/11

8.Turn the master power switch on the electrical cabinet to the ON position.

9.Reset the STOP button by twisting it clockwise until it pops out. The power lamp on the control panel should illuminate.

10.To ensure the carriage components do not unexpectedly move during the following steps, disengage the half nut lever and feed selection lever (see Figure 26).

Half Nut

Lever

	Feed	Spindle
	Selection
		Lever
	Lever

— When operating correctly, the machine

runs smoothly with little or no vibration

or rubbing noises.

— Investigate and correct strange or

unusual noises or vibrations before

operating the machine further. Always

disconnect the machine from power when

investigating or correcting potential

problems.

12. Press the STOP button to turn the lathe

OFF, then, without resetting the STOP

button, try to restart spindle rotation. The

spindle should not start.

— If spindle rotation does start with the

STOP button pressed in, the STOP button

safety is not operating correctly. This

safety feature must operate properly

before continuing operation. Use the

spindle lever to stop the lathe, disconnect

Cross Slide

Disengaged

Carriage

Feed Control

Lever

Disengaged

Halfnut

Lever

Engaged

it from power, and call Tech Support for

help.

13. Move the spindle lever to the OFF (middle)

position, reset the STOP button by twisting

it clockwise until it pops out, then restart

spindle rotation.

Figure 26. Disengaging carriage components.

11.Start the spindle by pulling the spindle lever out and moving it down (see Figure 27).

Spindle

Lever

Figure 27. Spindle lever in down (forward) position.

14. Push the foot brake. The spindle should

come to a quick stop.

— If the brake pedal has no effect on the

lathe, push the STOP button, and refer

to Brake & Switch on Page 78 to make

any required adjustments.

-28-

Image 30

Southbend SB Carriage, Feed Control Lever, Disengaged Halfnut Lever, Engaged, to Brake & Switch on Page 78 to make

Contents

OWNERS MANUAL 13 HEAVY 13 GEARHEAD LATHEMODEL SB1049 13 X MODEL SB1050 13 X January, 2012 by South Bend Lathe CoScope of Manual UpdatesCustomer Service Manual FeedbackINTRODUCTION Table of ContentsSAFETY PREPARATIONSERVICE ACCESSORIESMAINTENANCE TROUBLESHOOTINGForeword FeaturesAbout This Machine CapabilitiesGeneral Identiﬁcation Headstock Master Power SwitchControls Components I N T R O D U C T I O NControl Panel CarriageI N T R O D U C T I O N End Gears Safety Foot BrakeTailstock I N T R O D U C T I O NSB1049 MODEL SB1049 & SB1050 13 HEAVY 13 GEARHEAD LATHESModel Number SB1050SB1049 I N T R O D U C T I O NModel Number SB1050Model Number DimensionsI N T R O D U C T I O N SB1049SB1049 I N T R O D U C T I O NModel Number SB1050Basic Machine Safety Understanding Risks of MachineryS A F E T Y S A F E T Y Additional Metal Lathe Safety S A F E T YAdditional Chuck Safety S A F E T YFor Cleaning & Assembly For Power ConnectionPower Supply Requirements on the next page for details Preparation OverviewS Type, 3-Wire, 12 AWG, 300 VAC Power Supply RequirementsSingle-Phase AvailabilityP R E P A R A T I O N Grounding RequirementsExtension Cords GROUNDED L6-30 LOCKING RECEPTACLE Grounding Prong is Hooked L6-30Inventory Pre-Installed Not ShownUnpacking Main Inventory 1 FigureBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following P R E P A R A T I O NLocation Electrical InstallationWeight Load Physical EnvironmentLifting & Moving To lift and move the latheP R E P A R A T I O N Leveling & Mounting LevelingP R E P A R A T I O N Bolting to Concrete Floors AssemblyLubricating Lathe P R E P A R A T I O NAdding Coolant Power ConnectionTo connect the power cord to the lathe To PlugTest Run To test run your machineP R E P A R A T I O N High Feed Range LeverNeutral Spindle SpeedFeed Control Lever to Brake & Switch on Page 78 to makeCarriage Disengaged Halfnut LeverP R E P A R A T I O N Spindle Break-In Recommended AdjustmentsFactory adjustments that should be veriﬁed To perform the spindle break-inOperation Overview O P E R A T I O NTo complete a typical operation, the operator does the following Installation & Removal Devices Chuck & Faceplate MountingO P E R A T I O N INCORRECT Chuck InstallationTo install the chuck O P E R A T I O NTo remove the chuck Chuck RemovalRegistration Marks O P E R A T I O NMounting Workpiece Scroll Chuck Clamping4-Jaw Chuck O P E R A T I O NFigure 35. 4-jaw tightening sequence FaceplateO P E R A T I O N Figure 36. Example photo of non-cylindrical workpiecePositioning Tailstock Using QuillTailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockO P E R A T I O N To offset the tailstock Offsetting TailstockRemoving Tooling Tools NeededTo align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed O P E R A T I O NCenters Dead CentersO P E R A T I O N Removing Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockO P E R A T I O N Removing Center from TailstockMounting Workpiece Between Centers Drift Key Slot Figure 51. Drift key slot in the side of the quillTo install and use the steady rest Steady RestO P E R A T I O N O P E R A T I O N Follow RestCarriage & Slide Locks Cap Screws Figure 55% Follow rest attachmentCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool Postcenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewTo set the micrometer stop Adjustable Feed StopMicrometer Stop O P E R A T I O NCarriage Handwheel Manual FeedSpindle Speed Cross Slide Handwheel350 RPM or lower when using the high H gearbox range Setting Spindle SpeedSetting Spindle Speed of 200 RPM Conﬁguration Examplesto HIGH Power FeedSetting Spindle Speed of 2000 RPM 2000 RPMPower Feed Controls D. Quick-change Gearbox Feed LeversO P E R A T I O N Setting Power Feed Rate Setting Power Feed Rate of 0.18mm/revO P E R A T I O N O P E R A T I O N End GearsStandard End Gear Conﬁguration 18 LCS8WTo conﬁgure the end gears Alternate ConﬁgurationConﬁguring End Gears Tools NeededHeadstock Threading Controls Setting Metric Thread Pitch ofThreading O P E R A T I O NCross Slide Apron Threading ControlsThread Dial DisengagedEven TPI Not Divisible By Thread Dial ChartTPI Divisible By Odd Numbered TPI27⁄8 TPI Chip Drawer1⁄4 or 3⁄4 Fractional TPI O P E R A T I O NBIOLOGICAL & POISON HAZARD Coolant SystemTo use the coolant system on your lathe O P E R A T I O NSB1279-10 Pc. Precision 5-C Collet Set AccessoriesA C C E S S O R I E S D1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2ss 7ATERPROOF DESIGN Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1245-MT#2 Bull Nose CenterSB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box A C C E S S O R I E Sperforming maintenance Maintenance ScheduleAlways disconnect power M A I N T E N A N C Eposal, and safety South Bend Lathe Co. Lathe Monthly Maintenance ChartAnnual Service Service ItemAdding Oil LubricationChecking Oil Level Changing OilDraining Oil Quick-Change GearboxApron Draining Oil & Flushing ReservoirM A I N T E N A N C E One-Shot OilerLongitudinal Leadscrew Drain Plug Figure 104. Location of apron drain plugA B C D Ball Oilers & Oil CupM A I N T E N A N C E EF Figure 107. Tailstock ball oilersEnd Gears Handling & CareLubricating M A I N T E N A N C Efor proper disposal Coolant System ServiceHazards M A I N T E N A N C EItems Needed Adding FluidChanging Coolant To change the coolantMachine Storage To prepare the lathe for storageM A I N T E N A N C E Cross Slide Backlash AdjustmentCompound Rest S E R V I C ETo remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment S E R V I C ES E R V I C E To adjust the half nut Half Nut AdjustmentTo adjust the V-belts V-BeltsS E R V I C E Brake & SwitchTo adjust the brake and brake switch Tools NeededBrake Switch Pedal Cam Figure 127. Brake switch and pedal cam Figure 125. Brake belt adjustment componentsFigure 126. Brake pedal travel adjustment S E R V I C ES E R V I C E Leadscrew Shear Pin ReplacementTo replace the shear pin Tools NeededInner Bore Outer Bore Figure 131. Shear pin bores aligned Shear Pin Figure 132. New shear pin installed in boreS E R V I C E Rotate Washer Slot Figure 133. Shroud washer positioningS E R V I C E Gap Insert Removal & InstallationGap Removal Tools NeededGap Installation S E R V I C EPossible Cause SymptomPossible Solution Machinerys Handbook or a speeds and feedsPossible Cause SymptomPossible Solution PagePossible Cause SymptomPossible Solution Workpiece isElectrical Safety Instructions E L E C T R I C A LWIRING DIAGRAM COLOR KEY Chuck Guard Limit Switch Page Brake Pedal Micro Switch Page Wiring OverviewPower Supply Connection Page Work Lamp Page Spindle Switches PageP age Component Location IndexE L E C T R I C A L P ageTo Power Supply Connection, Page Electrical Cabinet WiringTo Chuck Guard Micro Switch, Page POWERElectrical Box E L E C T R I C A LFigure 138. Electrical box E L E C T R I C A L Coolant Pump Motor WiringSpindle Motor SpindleFigure 140. Spindle rotation switch location Control Panel WiringSpindle Switches E L E C T R I C A LPower Connection Additional Component Wiring220VAC L6-30 Plug as recommended Master Power SwitchCAP SCREW M6-1 X Headstock CoverP A R T S TOP COVER GASKETP A R HeadstockControls For Machines Mfg. Since 5/11Headstock Controls Parts List P A R T SHeadstock Internal Gears P A R T SCOMBO GEAR ASSEMBLY 30T/38T Headstock Internal Gears Parts ListCOMBO GEAR ASSEMBLY 22T/76T COMBO GEAR ASSEMBLY 45T/52TSTEEL FLUTED RIVET 2 X 5MM Headstock Transfer GearsP A R T S COMBO GEAR ASSY 21T/42TGears GearboxP A R T S NEEDLE ROLLER BEARING TAF202820 Gearbox Gears Parts ListP A R T S EXT RETAINING RING 22MMGearbox Controls R T SGearbox Controls Parts List P A R T SLOWER MIDDLE PARTITION SUPPORT Apron Front View P A R T SCOMPRESSION SPRING 6 X Apron Front View Parts ListP A R T S COMPRESSION SPRING 4 XApron Rear View P A R T STHRUST BEARING NTB/AS-2542 Apron Rear View Parts ListP A R T S NEEDLE ROLLER BEARING NK29/30Compound Rest & Tool Post P A R T SSaddle Top View P A R T SSaddle Top View Parts List P A R T STHRUST BEARING NTB/AS2-1730 STRAIGHT ADAPTER 1/8PT X 4MM Saddle Bottom ViewP A R T S STRAIGHT ADAPTER 1/8 X 6MMDial Indicator Micrometer StopP A R T S Bed & Shafts P A R T SSB1050 LONGITUDINAL LEADSCREW SB1049 Bed & Shafts Parts ListP A R T S LONGITUDINAL LEADSCREW SB1050GEAR FLAT WASHER 14MM End GearsP A R T S GEAR FLAT WASHER 8MMMain Motor P A R T SP A R T S Main Motor Parts ListSIDE MOTOR ACCESS COVER PULLEY FLAT WASHER 10MMStands & Panels P A R T SBRAKE PEDAL ROD SB1049 Cabinets & Panels Parts ListP A R T S BRAKE PEDAL ROD SB1050Tailstock P A R T SHANDLE CAP SCREW M8-1.25 Tailstock Parts ListP A R T S LOCK SHAFT FLAT WASHER 12MMSteady Rest Follow RestP A R T S Electrical Cabinet & Control Panel P A R T SElectrical Cabinet Accessories P A R T S1551 Front Machine Labels P A R T S1611 SB MODEL NUMBER LABEL SB1049 Rear & Side Machine LabelsP A R T S SB MODEL NUMBER LABEL SB1050Page Warranty W A R R A N T YPrinted In U.S.A #TS14496