Chicago Electric 68886 owner manual Basic Welding Technique, Stringer bead

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Basic Welding Technique

1.Press (and hold) Trigger and contact area to be welded with electrode wire to ignite arc.

2.For a narrow weld, you can usually draw the wire in

a steady straight line,

stringer bead

weave bead

this is called a stringer bead.

 

 

For a wider weld, draw the wire back and forth

 

 

across the joint,

 

 

this is called a weave bead and takes

 

 

practice to perform properly.

 

 

SAFETY

3.Hold Torch in one hand and the face shield in the other. If a hands-free welding shield (not included, see #6, page 4 for guidelines) is used, then both hands can be used to control Torch.

4.Direct the welding wire straight into the joint. This gives an angle of 90° (straight up and down) for butt (end to end) welds, and an angle of 45° for fillet (T-shaped) welds.

5.The end of torch should be tilted so that wire is angled anywhere in-between straight on and 15° in the direction you are welding. The amount of tilt is called the drag angle.

6.The welding wire should extend no more than 1/2″ past the tip.

This distance is called stickout or CTWD - Contact Tip to Work Distance.

Weld Torch angles,

viewed from front of weld joint.

45°

90°

 

fillet weld joint

butt weld joint

Drag Angle

0-15°

 

Stickout

Weld

(up to 1/2″)

Direction

 

 

 

SETUP

BASIC WELDING

WELDING TIPS

MAINTENANCE

SKU 68886

For technical questions, please call 1-800-444-3353.

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Contents Save this Manual Email our technical support at tech@harborfreight.comGeneral Safety Table of ContentsArc Ray Safety Fume and Gas SafetySafety Setup Basic Welding Welding Tips MaintenanceFire Safety Electrical SafetySafety Setup Welding Welding Tips MaintenanceGas Shielded Welding Cylinder safety MaintenanceWelding Maintenance Welder use and careSetup Basic Welding Replacement CordsExtension Cords GroundingBasic Welding Welding Tips Maintenance SymbologySpecifications Tips Maintenance Face Shield AssemblySetup Plug AttachmentWire Spool Installation Setup Basic DcenDcep Feed Roller Instructions Tensioner Arm8mm = .030 & 0.6mm = Feed Roller Knob 030/.035 groove and stamp Groove and stampHold Wire welding Securely SafetyWelding Wire Setup Basic Welding Welding TipsTurn the Welder OFF Incrementally Increase tension Until wire bendsSafety Setup Basic Welding Welding Tips Maintenance Basic WeldingTo Prevent Serious Injury Safety Setup Basic Control Panel LayoutWelding Torch Concrete slab Duty Cycle Duration of UseMIG Weld Settings Flux Weld SettingsPolarity CurrentDo not Switch the Current Setting Up The WeldSurface to ClampHold Torch Stringer bead Basic Welding TechniqueClose shielding gas tank valve completely MIG onlyUp to 2 minutes Welding at rated output Hold Torch ClearCleaning the Weld Strike TestWelding Tips Workpiece Heat Control / Weld Penetration Example Weld DiagramsWeld Diagnosis To CorrectPenetration Workpiece Heat Control Weld ProblemsBend at Joint Coat of Slag Over WeldExcessive Spatter PorosityCrooked/Wavy Bead Burn-ThroughMaintenance Nozzle and Contact Tip Inspection and CleaningFire and Burns Compressed air, blow out all dust from the interiorWire creates a bird’s nest during operation Wire feed motor runs but wire does not feed properlyTroubleshooting Welding arc not stablePower switch does not light when switched on TroubleshootingWire Feeds, but arc does not ignite Safety Setup Basic Welding Welding TipsParts List Wiring DiagramParts List and Diagrams Record Serial Number Here3 4 5 6 7 8 9 10 11 12 13 Assembly DiagramMission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800 Limited 90 Day Warranty

68886 specifications

The Chicago Electric 68886 is a notable model in the landscape of woodworking routers, designed to provide both amateurs and professionals with an efficient and reliable tool for various routing applications. This tool combines performance, precision, and user-friendly features, making it ideal for both simple and intricate woodworking projects.

Featuring a 2.5 horsepower motor, the Chicago Electric 68886 offers plenty of power to manage tough materials without bogging down. Its variable speed control allows users to adjust the RPM from 8,000 to 25,000, enabling optimal performance across different types of woods and tasks. This feature is particularly useful for achieving a smooth finish when working on delicate projects or when adjusting to the hardness of various wood types.

One of the standout characteristics of the Chicago Electric 68886 is its depth adjustment system. This feature allows for easy and accurate depth settings, ensuring that users can make precise cuts and grooves. The integrated fine depth adjustment knob provides a smooth and efficient experience when setting the cutting depth, contributing to flawless results.

Safety is another critical aspect of the design. The router comes equipped with a safety switch that reduces the risk of accidents during operation. Additionally, the durable base and built-in moisture seals provide extra protection against wear and tear, ensuring longevity and reliability in the workshop.

The Chicago Electric 68886 also features a standard 1/4-inch collet, accommodating a wide variety of router bits, which opens up a plethora of routing possibilities. This versatility is a significant advantage for users who wish to tackle different projects, from decorative edges to functional joinery work. The ease of bit change ensures that switching tasks is convenient and efficient.

In terms of ergonomics, the router's design includes a comfortable grip and balanced weight distribution, allowing for extended use without causing fatigue. This attention to user comfort enhances overall productivity, making it a great addition to any woodworker’s toolkit.

In summary, the Chicago Electric 68886 excels with its powerful motor, variable speed control, precise depth adjustment, safety features, and versatility in bit compatibility. Its ergonomic design makes it suitable for prolonged use, ensuring that it meets the needs of diverse woodworking applications, from hobbyist to seasoned professional. With its reliable performance and user-friendly features, the Chicago Electric 68886 remains a worthwhile investment for anyone looking to enhance their woodworking capabilities.