Woodstock W1810, W1809, W1808 owner manual Troubleshooting, Problem Possible Cause Corrective Action

Page 48

SERVICE

W1808/W1809/W1810 Cyclone Dust Collectors

Troubleshooting

This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

PROBLEM

 

POSSIBLE CAUSE

 

CORRECTIVE ACTION

Motor will not start.

1.

Power supply fuse or circuit

1. Disconnect power, and inspect circuit for electrical

 

 

breaker has tripped.

 

shorts and repair. Replace circuit breaker if it is old

 

 

 

 

or has tripped many times.

 

2.

Toggle switch is broken inside.

2.

Disconnect power, and use an ohmmeter to check

 

 

 

 

switch terminals for continuity, and replace switch

 

 

 

 

if required.

 

3.

Thermal protection circuit.

3.

Unplug machine, open magnetic switch cover,

 

 

Breaker amperage is set too low,

 

turn amperage dial on Thermal Protection Circuit

 

 

or motor is at fault.

 

Breaker to a higher amperage setting. If switch is

 

 

 

 

maxed out, replace motor.

 

4.

Controller batteries are dead.

4.

Replace batteries.

 

5.

Start capacitor is at fault.

5.

Replace start capacitor.

 

6.

Remote circuit board has failed.

6.

Replace remote circuit board.

 

7.

Motor is at fault.

7.

Replace motor.

 

 

 

 

Motor runs slower than

1.

Poor electrical connection.

1. Inspect the power supply for loose, corroded, or

normal.

 

 

 

overheated electrical connections and repair.

 

2.

Run capacitor has failed.

2.

Replace run capacitor.

 

3.

Remote circuit board has failed.

3.

Replace remote circuit board.

 

4.

Motor is wired incorrectly.

4.

Have the power source voltage checked for 220V

 

 

 

 

and check wiring.

 

5.

Motor is at fault.

5.

Replace the motor.

 

 

 

 

 

Loud, repetitious noise, or

1.

Dust collector is not on a flat

1.

Stabilize the dust collector.

excessive vibration coming

 

surface and wobbles.

 

 

from dust collector.

2.

Impeller fan is damaged and

2.

Unplug dust collector, and inspect the impeller for

 

 

unbalanced.

 

dents, bends, loose fins. Replace impeller if any

 

 

 

 

damage is found.

 

3.

The motor mounting is loose.

3.

Make sure all fasteners on the dust collector are

 

 

 

 

tight.

 

4.

Motor fan cover is dented, causing

4.

Replace motor fan cover.

 

 

the motor fan to hit the cover

 

 

 

 

while spinning.

 

 

 

5.

Impeller is loose on the motor

5.

Replace the motor and impeller as a set if the

 

 

shaft.

 

motor shaft and the impeller hub is damaged.

Dust collector does not

1.

Dust collection drum is full.

1.

Empty collection drum.

adequately collect dust or

2.

Filter is dirty.

2.

Clean filter.

chips; poor performance.

3.

There is a restriction in the duct

3.

Remove dust line from dust collector inlet and

 

 

line.

 

unblock the restriction in the duct line. A plumbing

 

 

 

 

snake may be necessary.

 

4.

The dust collector is too far away

4.

Relocate the dust collector closer to the point of

 

 

from the point of suction, or there

 

suction, and rework ducting without sharp bends.

 

 

are too many sharp bends in the

 

Refer to System Design, beginning on Page 31.

 

 

ducting.

 

 

 

5.

The lumber is wet and not flowing

5.

Process lumber with less than 20% moisture

 

 

through the dust lines smoothly.

 

content.

 

6.

There is a leak in the ducting, or a

6.

Rework the ducting to eliminate all leaks. Close

 

 

series of small leaks, or too many

 

dust ports for lines not being used. Refer to System

 

 

open ports.

 

Design on Page 31 for more solutions.

 

7.

There are not enough open branch

7.

Open 1 or 2 more blast gates to different branch

 

 

lines at one time, thereby causing

 

lines to allow the velocity in the main line to

 

 

a velocity drop in the main line..

 

increase.

 

 

 

 

 

-46-

Image 48 Contents
Cyclone Dust Collectors W1808 W1809Page Contents Introduction Woodstock Technical SupportIntroduction Introduction Introduction Introduction Introduction Introduction Controls and Features Safety Standard Safety InstructionsAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Dust Collectors Electrical Specifications 220V OperationExtension Cords Items Needed for Setup UnpackingDescription Qty Collector Box Contents Figures Qty W1808/W1809 InventoryStand Box Contents Figure Qty Filter Box Contents Figure QtyW1810 Inventory Hardware Box Rubber Handles Bag HolderContents of Filter Boxes Figure Qty Hardware Box CtdAssembly To assemble the dust collector, do these stepsCollector assembly fastened to Stand, Model W1808-09 Intake cylinder attached to Filter cross braces Model W1810 Hoses and noise reducers Installed Model W1810 Attaching foam tape to Collector drum lid Installing latches on collector Latch hooked over lid for Clamping Test Run To test run the cyclone dust collector, do these stepsOperations GeneralRemote Control Duct MaterialFlexible Duct System Design Decide Who Will DesignMachine Approximate Dust Port Size Required CFM MachineDetermining Main Line Duct Size Total CFM Branch Line Size90˚ 45˚ Dia Elbow WyeY Additional Factors Static PressureExample list for totaling static Pressure loss System Grounding Flex-hose grounded toCyclone Dust Collector Accessories Black ABS Plastic Blast Gates Aluminum Blast GatesWire-Reinforced Clear Dust Clear Hose Collection Hose Cleaning Filter Emptying DrumW1808 motor wiring W1808 Electrical ComponentsW1808 Wiring Diagram See Figures 58See Figure W1809 motor wiring W1809 Electrical ComponentsW1809 Wiring Diagram See Figures 61W1810 motor wiring W1810 Electrical ComponentsW1810 Wiring Diagram Troubleshooting Problem Possible Cause Corrective ActionDust collector does not Ducting and ports are Parts W1808 Parts BreakdownW1808 Parts List PART# DescriptionSwitchbase W1809 Parts Breakdown W1809 Parts List Upperstandleg W1810 Parts Breakdown W1810 Parts List PART# DescriptionXPLW04 LOCKWASHER3/8 XPW02 FLATWASHER3/8 W1808-10 Labels and Cosmetic Parts Motor Rear ViewWarranty Warranty Registration CommentsBOX BELLINGHAM, WA