Multiquip MVH-200GH manual Replacing Hydraulic Oil, Hydraulic Oil Maintenance

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CAUTION - Filling the Hydraulic Oil Reservoir

Make sure hydraulic oil i is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.

Replacing Hydraulic Oil

1.Remove the hydraulic hoses (left and right) which enters the cylinder of the vibrator from the hydraulic pump (Figure 28) and move the travel lever back and forth to drain the hydraulic oil from the pump.

Figure 28. Hydraulic Oil Maintenance

2.After draining, reinstall the hydraulic hoses and lock the travel lever to the sub-handle at reverse side (at MAXIMUM position) using a rope and with the reservoir cover at the top of the and pump removed.

3.Remove the bleed valve assembly within the pump using a 17 mm box wrench.

CAUTION - Removing the Bleed Valve

When removing the bleed valve, NEVERloosen the M8 nut on its end. A copper packing is used underneath the bleed valve, thereforecareshouldbetakennottodropitintothepump.Make sure to remove it together with the bleed valve. DO NOT allow dust or trash to enter the hand pump.

3.Remove bleed plug at the cylinder of the vibrator (right belt cover side, forward travel circuit) (Figure 29). After a while, oil will flow out of the bleed plug. When aeration disappears, reinstall the plug, tightening it securely.

MVH-200GH — MAINTENANCE

4.Filling the forward travel circuit with oil.

a.With the rope removed from the travel lever, move the lever slowly up and down while adding oil into the hand pump. Use Shell Tellus Oil #46 or equivalent.

Figure 29. Hydraulic System

b.Moving it about 10 times causes the forward resistance to increase. When the resistance has considerably increased, with the travel lever remaining on the reverse side, install the bleed valve assembly loosely inside the pump to prevent oil splash.

c.Push the travel lever forward all the way.The valve inside the spool will activate to push out the aerated oil reverse circuit.

d.With the bleed valve assembly removed, repeat step c, two to three times.

PAGE 24 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)

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Contents Model MVH-200GH Page Heres HOW to GET Help Table of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyMVH-200GH Specifications MVH-200GH Reversible Plate Compactor SpecificationsMVH-200GH Dimensions MVH-200GH Safety Message Alert Symbols MVH-200GH Safety Message Alert Symbols Safety MVH-200GH Rules for Safe OperationMaintenance Safety Loading and Unloading CraneEmergencies MVH-200GH Operation and Safety Decals Plate Compactor Vibratory PlatesReversibleVibratory Plates Frequency/SpeedMVH-200GH Plate Compactor Components MVH-200GH Engine Components MVH-200GH PRE-INSPECTION Before StartingEngine Oil Check Fuel CheckMVH-200GH START-UP Procedures Starting the Engine Honda engineShut-Down Procedure Choke Lever ClosedTraveling To Turn The CompactorAdjusting Handle Height MVH-200GH OperationLifting TransportingInspection and Maintenance ServiceTables Daily ServiceMVH-200GH Maintenance Spark PlugAir Filter Checking and Replacing the V-Belt and Clutch Checking the V-beltReplacing theV-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilBattery Maitenance Battery Cable ConnectionMVH-200GH Enginetroubleshooting MVH-200GH Enginetroubleshooting MVH-200GH Plate Compactortroubleshooting Page Items Found In the Remarks Column Items Found In the Items Number ColumnSuggested Spare Parts MVH-200GH Decal Placement Body AssyMVH-200GH Decals Placement MVH-200GH Body Assy Vibrating Plate BaseShock Absorber NUT M12MVH-200GH -VIBRATION Assy Vibration AssyVibrating Case Roller Bearing NJ210MC4Rotary SHAFT, Driven Piston RODMVH-200GH Vibration ASSY. Vibration ASSY.GEAR, Drive Stop Ring S-50Bearing Cover Eccentric RotorMVH-200GH Control A-TYPE Assy Control A-TYPE AssyHandle Bracket HandleNUT M16 SpindleMVH-200GH Pump A-TYPE Assy Pump A-TYPE AssyPump Assy BodySpool ShaftMVH-200GH Throttle Lever A-TYPE Assy Throttle A-TYPE AssyBoot WASHER, Lock 8MMGrommet MG-22D Lever Stopper 462COSHonda GX240K1SMX2 AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX240K1SMX2 Camshaft Assy Camshaft AssySPRING, Weight Return ROD, PushARM, Valve Rocker LIFTER, ValveHonda GX240K1SMX2 Piston Assy Honda GX240K1SMX2 Piston Assy Honda GX240K1SMX2 Carburetor Assy Carburetor AssyGasket SET Valve SET, FloatFloat SET Screw SETHonda GX240K1SMX2 Crankcase Cover Assy Crankcase Cover AssyGASKET, Case Cover GASKET, OIL Filler CAPHonda GX240K1SMX2 Crankshaft Assy Crankshaft AssyCRANKSHAFT, S Type KEY 7X7X33 OptionalBOLT, HEX Honda GX240K1SMX2 Cylinder Barrel Assy Cylinder Barrel AssySHAFT, Governor ARM BOLT, Drain PlugOIL Seal NUT, Flange 10MMHonda GX240K1SMX2 Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional CLIP, Valve GuideGASKET, Cylinder Head COVER, HeadHonda GX240K1SMX2 FAN Cover Assy FAN Cover AssyCLIP, Wire Harness CLIP, TubeCOVER, FAN *NH1* Black ShroudHonda GX240K1SMX2 Flywheel Assy Flywheel AssyFAN, Cooling PULLEY, StarterFlywheel Honda GX240K1SMX2 Fueltank Assy Fuel Tank AssyRUBBER, Supporter 107MM JOINT, Fuel TankTANK, Fuel *NH1* Black GASKET, Fuel Filler CAPHonda GX240K1SMX2 Ignition Coil Assy Ignition Coil AssyCoil ASSEMBLY, Ignition GROMMET, WireWIRE, Stop Switch 370MM Honda GX240K1SMX2 Gasket KIT Assy Gasket KIT Assy06111ZE2408 Honda GX240K1SMX2 Muffler Assy Muffler AssyMuffler PROTECTOR, MufflerPIPE, Exhaust GASKET, Exhaust PipeHonda GX240K1SMX2 Recoil Starter Assy Recoil Starter AssyStarter ASSY., Recoil R8* Bright RED Starter ASSY., Recoil NH1* BlackCASE, Recoil Starter R8* Bright RED CASE, Recoil Starter NH1* BlackHonda GX240K1SMX2 Control Assy Control AssyHOLDER, Wire ARM, GovernorROD, Governor SPRING, GovernorHonda GX240K1SMX2 Labels Assy Labels AssyEmblem Internal LABEL, CautionMARK, Choke External MARK, OIL Alert EPayment Terms Page Multiquip INC