Multiquip MVH-200GH manual Battery Maitenance, Battery Cable Connection

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5.Filling the reverse travel circuit with oil.

a.With the travel lever pushed forward (hydraulic circuit is connected with reverse travel circuit), add oil into pump and remove bleed plug of vibrator cylinder (opposite of belt cover side). In a few seconds, oil will come out of bleed plug.

b.When aeration disappears, reinstall the plug tightly.

c.Move the travel lever slowly until aeration in the hand pump disappears (about 10 to 15 times).

6.When the aeration in the pump disappears, with the travel lever pushed forward, reinstall the valve. Be careful not to drop the packing into pump. The bleeding valve tightening torque is 450 to 500 kg-gm.

7.After installing the bleed valve, moving the travel lever all the way to reverse causes excess oil to be discharged into pump. If valve fails to activate, aeration still remains in the circuit. With the bleed valve removed, operate travel lever again to bleed. If valve is activated, move the travel lever forward to activate the valve inside spool before moving it to reverse to activate the bleed valve. Repeat 3 to 4 times.

8.After making sure that the hydraulic oil in the pump is at the specified level, reinstall the reservoir cover. Coat both sides of packing with liquid packing (such as Threebond #1215).

CAUTION - Overfilling the Hydraulic Oil Resevoir

Make sure that hand pump is filled with hydraulic oil to the specified level. Excessive oil may hinder bleed valve function, resulting in poor reverse performance.

9.After adding oil and reinstalling the reservoir cover, operate the travel lever to make sure of the following:

a.spool valve: when pushed forward, resistance is felt in two-stage motion.

MVH-200GH — MAINTENANCE

Battery Maitenance

CAUTION - Battery Maintenance Safety

Wear safety glasses or face mask, protective clothes, and rubber gloves when working with battery.

1.Check the battery terminals periodically to ensure that they are in good condition.

2.Use wire brush or sand paper to clean the battery terminals.

3.Check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.

4.If the machine will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.

Battery Cable Connection

1.Take off the battery cover by removing the M6 nuts (Figure 30).

2.When removing cable, disconnect the ground side (normally negative) first (Figure 30).

3.When installing cable connect the ground side (normally negative) last.

Figure 30. Battery Maintenance

MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 25

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Contents Model MVH-200GH Page Heres HOW to GET Help Table of Contents Order via Fax Dealers Only Best Deal! Order via Internet Dealers OnlyMVH-200GH Reversible Plate Compactor Specifications MVH-200GH SpecificationsMVH-200GH Dimensions MVH-200GH Safety Message Alert Symbols MVH-200GH Safety Message Alert Symbols MVH-200GH Rules for Safe Operation SafetyLoading and Unloading Crane Maintenance SafetyEmergencies MVH-200GH Operation and Safety Decals Vibratory Plates Plate CompactorReversibleVibratory Plates Frequency/SpeedMVH-200GH Plate Compactor Components MVH-200GH Engine Components Before Starting MVH-200GH PRE-INSPECTIONEngine Oil Check Fuel CheckStarting the Engine Honda engine MVH-200GH START-UP ProceduresChoke Lever Closed Shut-Down ProcedureTo Turn The Compactor TravelingMVH-200GH Operation Adjusting Handle HeightLifting TransportingDaily Service Inspection and Maintenance ServiceTablesSpark Plug MVH-200GH MaintenanceAir Filter Checking the V-belt Checking and Replacing the V-Belt and ClutchReplacing theV-belt Checking the ClutchReplacing Hydraulic Oil Hydraulic Oil MaintenanceBattery Cable Connection Battery MaitenanceMVH-200GH Enginetroubleshooting MVH-200GH Enginetroubleshooting MVH-200GH Plate Compactortroubleshooting Page Items Found In the Items Number Column Items Found In the Remarks ColumnSuggested Spare Parts Body Assy MVH-200GH Decal PlacementMVH-200GH Decals Placement MVH-200GH Body Assy Base Vibrating PlateShock Absorber NUT M12Vibration Assy MVH-200GH -VIBRATION AssyRoller Bearing NJ210MC4 Vibrating CaseRotary SHAFT, Driven Piston RODVibration ASSY. MVH-200GH Vibration ASSY.Stop Ring S-50 GEAR, DriveBearing Cover Eccentric RotorControl A-TYPE Assy MVH-200GH Control A-TYPE AssyHandle Handle BracketNUT M16 SpindlePump A-TYPE Assy MVH-200GH Pump A-TYPE AssyBody Pump AssySpool ShaftThrottle A-TYPE Assy MVH-200GH Throttle Lever A-TYPE AssyWASHER, Lock 8MM BootGrommet MG-22D Lever Stopper 462COSAIR Cleaner Assy Honda GX240K1SMX2 AIR Cleaner AssyGROMMET, AIR Cleaner COVER, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerCamshaft Assy Honda GX240K1SMX2 Camshaft AssyROD, Push SPRING, Weight ReturnARM, Valve Rocker LIFTER, ValveHonda GX240K1SMX2 Piston Assy Honda GX240K1SMX2 Piston Assy Carburetor Assy Honda GX240K1SMX2 Carburetor AssyValve SET, Float Gasket SETFloat SET Screw SETCrankcase Cover Assy Honda GX240K1SMX2 Crankcase Cover AssyGASKET, OIL Filler CAP GASKET, Case CoverCrankshaft Assy Honda GX240K1SMX2 Crankshaft AssyKEY 7X7X33 Optional CRANKSHAFT, S TypeBOLT, HEX Cylinder Barrel Assy Honda GX240K1SMX2 Cylinder Barrel AssyBOLT, Drain Plug SHAFT, Governor ARMOIL Seal NUT, Flange 10MMCylinder Head Assy Honda GX240K1SMX2 Cylinder Head AssyCLIP, Valve Guide GUIDE, Valve OS OptionalGASKET, Cylinder Head COVER, HeadFAN Cover Assy Honda GX240K1SMX2 FAN Cover AssyCLIP, Tube CLIP, Wire HarnessCOVER, FAN *NH1* Black ShroudFlywheel Assy Honda GX240K1SMX2 Flywheel AssyPULLEY, Starter FAN, CoolingFlywheel Fuel Tank Assy Honda GX240K1SMX2 Fueltank AssyJOINT, Fuel Tank RUBBER, Supporter 107MMTANK, Fuel *NH1* Black GASKET, Fuel Filler CAPIgnition Coil Assy Honda GX240K1SMX2 Ignition Coil AssyGROMMET, Wire Coil ASSEMBLY, IgnitionWIRE, Stop Switch 370MM Gasket KIT Assy Honda GX240K1SMX2 Gasket KIT Assy06111ZE2408 Muffler Assy Honda GX240K1SMX2 Muffler AssyPROTECTOR, Muffler MufflerPIPE, Exhaust GASKET, Exhaust PipeRecoil Starter Assy Honda GX240K1SMX2 Recoil Starter AssyStarter ASSY., Recoil NH1* Black Starter ASSY., Recoil R8* Bright REDCASE, Recoil Starter R8* Bright RED CASE, Recoil Starter NH1* BlackControl Assy Honda GX240K1SMX2 Control AssyARM, Governor HOLDER, WireROD, Governor SPRING, GovernorLabels Assy Honda GX240K1SMX2 Labels AssyLABEL, Caution Emblem InternalMARK, Choke External MARK, OIL Alert EPayment Terms Page Multiquip INC