Multiquip manual MVH-200GH Plate Compactortroubleshooting

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MVH-200GH — PLATE COMPACTORTROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

TABLE 9. PLATE COMPACTOR TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

Engine speed too low?

Set engine speed to correct RPM.

 

 

 

 

Clutch slips?

Check or replace clutch.

Travel speed too low, and vibration is

 

 

V-belt slips?

Adjust or replace V-belt.

weak.

 

 

Excessive oil in vibrator?

Drain excess oil and fill to proper level.

 

 

 

 

 

Malfunction in vibrator housing?

Check eccentric, gears and counter

 

weights.

 

 

 

 

 

 

Directional components defective?

Check all directional components

 

 

 

 

Reversing lever adjustment?

Adjust or repair reversing lever.

 

 

 

 

Hydraulic oil hose broken?

Repair or replace hydraulic oil hose.

Travels forward or reverse, but

 

 

Aeration in hydraulic oil for reversing system?

Bleed hydraulic oil system.

impossible to switch direction.

 

 

 

 

 

 

Check valve in hand pump clogged with dust?

Clean or replace hand pump check

 

valve.

 

 

 

 

 

 

Piston or bearing in cylinder (vibrator assy.) is

If worn, replace cylinder piston or

 

defective?

bearing.

 

 

 

 

V-belt slips?

Replace V-belt.

 

 

 

 

Clutch slips?

Check clutch springs and shoes.

Does not travel either forward or

 

 

 

Check vibrator housing (eccentric,

reverse.

Vibrator locked?

gears and counterweights)

 

 

 

 

 

 

Piston or bearing in cylinder defective?

If worn, replace cylinder piston or

 

bearing.

 

 

 

 

 

 

Air in hydraulic line?

Bleed hrdraulic oil system.

Travel lever operating resistance great.

 

 

Piston or bearing in cylinder defective?

If worn, replace cylinder piston or

 

 

bearing.

 

 

 

 

 

PAGE 28 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)

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Contents Model MVH-200GH Page Heres HOW to GET Help Table of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyMVH-200GH Specifications MVH-200GH Reversible Plate Compactor SpecificationsMVH-200GH Dimensions MVH-200GH Safety Message Alert Symbols MVH-200GH Safety Message Alert Symbols Safety MVH-200GH Rules for Safe OperationLoading and Unloading Crane Maintenance SafetyEmergencies MVH-200GH Operation and Safety Decals Plate Compactor Vibratory PlatesReversibleVibratory Plates Frequency/SpeedMVH-200GH Plate Compactor Components MVH-200GH Engine Components MVH-200GH PRE-INSPECTION Before StartingEngine Oil Check Fuel CheckMVH-200GH START-UP Procedures Starting the Engine Honda engineShut-Down Procedure Choke Lever ClosedTraveling To Turn The CompactorAdjusting Handle Height MVH-200GH OperationLifting TransportingInspection and Maintenance ServiceTables Daily ServiceSpark Plug MVH-200GH MaintenanceAir Filter Checking and Replacing the V-Belt and Clutch Checking the V-beltReplacing theV-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilBattery Maitenance Battery Cable ConnectionMVH-200GH Enginetroubleshooting MVH-200GH Enginetroubleshooting MVH-200GH Plate Compactortroubleshooting Page Items Found In the Remarks Column Items Found In the Items Number ColumnSuggested Spare Parts MVH-200GH Decal Placement Body AssyMVH-200GH Decals Placement MVH-200GH Body Assy Vibrating Plate BaseShock Absorber NUT M12MVH-200GH -VIBRATION Assy Vibration AssyVibrating Case Roller Bearing NJ210MC4Rotary SHAFT, Driven Piston RODMVH-200GH Vibration ASSY. Vibration ASSY.GEAR, Drive Stop Ring S-50Bearing Cover Eccentric RotorMVH-200GH Control A-TYPE Assy Control A-TYPE AssyHandle Bracket HandleNUT M16 SpindleMVH-200GH Pump A-TYPE Assy Pump A-TYPE AssyPump Assy BodySpool ShaftMVH-200GH Throttle Lever A-TYPE Assy Throttle A-TYPE AssyBoot WASHER, Lock 8MMGrommet MG-22D Lever Stopper 462COSHonda GX240K1SMX2 AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX240K1SMX2 Camshaft Assy Camshaft AssySPRING, Weight Return ROD, PushARM, Valve Rocker LIFTER, ValveHonda GX240K1SMX2 Piston Assy Honda GX240K1SMX2 Piston Assy Honda GX240K1SMX2 Carburetor Assy Carburetor AssyGasket SET Valve SET, FloatFloat SET Screw SETHonda GX240K1SMX2 Crankcase Cover Assy Crankcase Cover AssyGASKET, Case Cover GASKET, OIL Filler CAPHonda GX240K1SMX2 Crankshaft Assy Crankshaft AssyKEY 7X7X33 Optional CRANKSHAFT, S TypeBOLT, HEX Honda GX240K1SMX2 Cylinder Barrel Assy Cylinder Barrel AssySHAFT, Governor ARM BOLT, Drain PlugOIL Seal NUT, Flange 10MMHonda GX240K1SMX2 Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional CLIP, Valve GuideGASKET, Cylinder Head COVER, HeadHonda GX240K1SMX2 FAN Cover Assy FAN Cover AssyCLIP, Wire Harness CLIP, TubeCOVER, FAN *NH1* Black ShroudHonda GX240K1SMX2 Flywheel Assy Flywheel AssyPULLEY, Starter FAN, CoolingFlywheel Honda GX240K1SMX2 Fueltank Assy Fuel Tank AssyRUBBER, Supporter 107MM JOINT, Fuel TankTANK, Fuel *NH1* Black GASKET, Fuel Filler CAPHonda GX240K1SMX2 Ignition Coil Assy Ignition Coil AssyGROMMET, Wire Coil ASSEMBLY, IgnitionWIRE, Stop Switch 370MM Honda GX240K1SMX2 Gasket KIT Assy Gasket KIT Assy06111ZE2408 Honda GX240K1SMX2 Muffler Assy Muffler AssyMuffler PROTECTOR, MufflerPIPE, Exhaust GASKET, Exhaust PipeHonda GX240K1SMX2 Recoil Starter Assy Recoil Starter AssyStarter ASSY., Recoil R8* Bright RED Starter ASSY., Recoil NH1* BlackCASE, Recoil Starter R8* Bright RED CASE, Recoil Starter NH1* BlackHonda GX240K1SMX2 Control Assy Control AssyHOLDER, Wire ARM, GovernorROD, Governor SPRING, GovernorHonda GX240K1SMX2 Labels Assy Labels AssyEmblem Internal LABEL, CautionMARK, Choke External MARK, OIL Alert EPayment Terms Page Multiquip INC