Stow DFG Series manual Safety Precautions

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SAFETY PRECAUTIONS

DANGER

THE FOLLOWING SAFETY PRECAUTIONS PROVIDE SOME COMMON SENSE GUIDES TO PROMOTE SAFETY AND EFFICIENCY WITH THE SURFACE GRINDER. NO WARRANTY, GUARANTEE OR REPRESENTATION IS MADE BY THE MANUFACTURER AS TO THE ABSOLUTE CORRECTNESS OR SUFFICIENCY OF ANY INFORMATION OR STATEMENT. THESE SAFETY PRECAUTIONS ARE INTENDED TO

DEAL PRINCIPALLY WITH COMMON PRACTICES AND CONDITIONS ENCOUNTERED IN THE USE OF THE SURFACE GRINDER AND ARE NOT INTENDED TO BE ALL INCLUSIVE. PROPER LEVELS OF OPERATOR EXPERIENCE, SKILL AND COMMON SENSE ARE ESSENTIAL FOR SAFE AND EFFICIENT OPERATION.

DANGER

THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. THIS STATEMENT IS MADE IN COMPLIANCE TO CALIFORNIA PROPOSITION 65.

DANGER

INCORRECT USE OF THE SURFACE GRINDER CAN RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR EVEN DEATH. TO REDUCE THIS POSSIBILITY, GIVE COMPLETE AND UNDIVIDED ATTENTION TO THE JOB AT HAND AND FOLLOW THESE SAFETY PRECAUTIONS:

PREPARATION.

1)This SURFACE GRINDER is specialized type of powered equipment, designed for a specific job function and requires adequate and thorough instruction BEFORE it is operated. The size, power, complexity and operating characteristics of this type of powered equipment would dictate that each operator must receive adequate, professional instruction regarding the proper operation of this SURFACE GRINDER before being allowed to utilize it. BEFORE attempting to utilize this SURFACE GRINDER, read this Operator's Manual, the applicable Safety and Operating Information Video Tape and the material supplied by the engine manufacturer to familiarize each operator with its correct operating procedures. Avoid the urge not to take

the necessary time to read this Operator's Manual before operating the SURFACE GRINDER. DO NOT OPERATE THE SURFACE GRINDER UNTIL EACH OPERATOR

COMPLETELY COMPREHENDS THE CONTENTS OF THIS MANUAL AND THE APPLICABLE SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE.

2)Develop a comprehensive program for the safe operation of the SURFACE GRINDER by its owner(s) and/or operator(s). Such a program will include, but is not limited to: instructional requirements for operation, applicable OSHA requirements, local laws and regulations, job site safety and a SURFACE GRINDER maintenance program. Constantly examine and upgrade this program to guarantee owner(s) and/or operator(s) safety. Each operator must be fully instructed regarding the specifics of this safety program.

3)Determine that the SURFACE GRINDER is in its original, factory configuration and has not been modified in any manner. Many modifications can result in potentially dangerous configurations that can lead to property damage and/or personal injury. If there are any questions about possible modifications made to the SURFACE GRINDER, contact the Customer Service Department for specific information BEFORE utilization. There is no charge for this service. Do not operate the SURFACE GRINDER without the use of the original equipment V-belt guard. Use of the SURFACE GRINDER without an approved belt guard can lead to property damage and/or personal injury.

4)Minors should never be allowed to operate the SURFACE GRINDER. Bystanders, especially children and animals, should not be allowed in the area where the SURFACE GRINDER is in use. The grinding process can result in flying particles being emitted at high velocity and striking the operator and/or onlookers. This can lead to the possibility of property damage and/or personal injury. Keep all body parts, loose clothing, foreign objects and onlookers clear of the rotating discs, multi-accessory attachments and flying particles.

5)Operators must be in adequate physical condition, mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Working with the SURFACE GRINDER is strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor BEFORE operating the SURFACE

DFG-SERIES SURFACE GRINDERS

OPERATION AND PARTS MANUAL REV #3 (07/13/06)

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Contents Electric Gasoline Page Table of Contents Table of Contents Page Here’s how to get help Parts Ordering ProceduresStow Construction Equipment Page Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation MAINTENANCE, Repair and Storage Surface GrinderSafety Precautions Removing the Surface Grinder from the Pallet AssemblyApplication All Models Installing the SG24-1000 Safety and Dust Shield Assembly KIT Applications DFG/G Surface Grinder Before Starting the EngineFilling the Engine Crankcase with OIL Filling the DFG/G Series Engine Fuel TankTheory of Operation MULTI-ACCESSORY Attachments and ApplicationsOperation Grinding StonesTungsten Carbide Grinding Block Scarifier BlocksStar Flail Cost 1 Productivity 3 Service LifeBeam Flail Pentagonal Flail Cost 1 Productivity 5 Service LifeCost Productivity Service Life Spacer WasherWire brushes Scarifier Block BushingFloor Brushes SCRAPE-R-TACH Industrial Floor Coatings Removal SystemAssembly INSTRUCTIONS/OPERATIONS Follow all safety precautions for the safety solvent Diamond Segment Block Assembly INSTRUCTIONS/OPERATIONS From the Counterrotating Discs Assembly INSTRUCTIONS/OPERATIONS Adjusting the Operator Handle HEIGHT. Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Surface Grinder on the Jobsite Result in Property Damage AND/OR Personal Injury FiureAssembly INSTRUCTIONS/OPERATIONS Application All Models Early Age Grinding Stopping the DFG/G Series Gasoline Powered Surface GrinderDefinitions of floor flatness and levelness How to Define Surface Regularity Defined Versus Random Traffic PatternsTR 34 tolerances for defined traffic floors Assembly INSTRUCTIONS/OPERATIONS Maintenance/Service MAINTENANCE/SERVICEPreventative Maintenance Check LIST. Application All Models Observe all applicable safety precautions for the solvent MAINTENANCE/SERVICE Checking V-BELT Tension and Alignment MAINTENANCE/SERVICE Lubrication Requirements Electric Motor Service Engine ServiceTroubleshooting TroubleshootingAccelerated V-BELT Wear Operational PROBLEMS. Application All ModelsUneven MULTI-ACCESSORY Attachment Wear Accelerated Bearing Wear AND/OR FailureStorage StorageMaximum Grinding Width SpecificationsVacuum Cleaner Connection Diameter Typical Operator Handle HeightPage Remarks Part NameXxxxx only Not Used on Units Gasoline Engine Units Electric Motor Model Suggested Spare PartsQty Description Operator Handle ASSY. Electric Operator Handle ASSY. ElectricCABLE, Long HANDLE, Operator UniversalHP Motor only CABLE, ShortOperator Handle ASSY. Gasoline Operator Handle ASSY. GasolineQTY Remarks CABLE, ThrottleKNOB, Throttle Control LEVER, Throttle CONTROL, W/CABLE & KnobElectric Motor Assy Electric Motor AssySCREW, CAP 5/16-18 UNC X 1 Plated MOUNT, Electric MotorHP 50 HZ Motor WASHER, Flat 5/16, PlatedGasoline Engine Assy Gasoline Engine AssyCLUTCH, Pulley Assy ENGINE, Honda 11 H.PMOUNT, Gasoline Engine CAP, OIL DrainWheel Assy Wheel AssyAXLE, Plated ARM, SwingWheel WASHER, Flat ¾ PlatedTransmission Assy Transmission AssyBEARING, Flange FRAME, MainCOVER, Transmission WASHER, Lock 5/16 PlatedHead Assy Head AssyBAR, Mounting DISC, MULTI- Accessory LHDISC, MULTI- Accessory RH DISC, MountingSafety and Dust Shield Assy Safety and Dust Shield AssyWASHER, Fender 1/4 , Plated Skirt AssemblySKIRT, Grinder STRAP, SkirtScarifier Assy Scarifier AssyNUT, HEX 3/8 UNC, Nylock Plated HousingBushing WEDGE, PlasticSCRAPE-R-TACH Assy Spacer HOLDER, InsertMOUNT, Rubber INSERT, Tungsten CarbideGrinding Block Assy Aggress Grinding BlockRing General PurposeDecals DecalsDECAL, Operation Decals Part Name QTY RemarksDECAL, Warning DECAL, Throttle Sfdclsdp DECAL, Stow LargePayment Terms Special Expediting ServicePRICING, Rebates Specifications Freight PolicyPage Heres HOW to GET Help FAX