Stow DFG Series manual Before Starting the Engine, Filling the Engine Crankcase with OIL

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ASSEMBLY INSTRUCTIONS/OPERATIONS

FIGURE 3

6)Assemble the two each, hose clamps P/N 14821-012 over the PN 290018-093 vacuum hose. Install the vacuum hose over the vacuum hose attach fittings. Determine that the configuration minimizes potential kinks or depressions, which can reduce the airflow. Secure the hose clamps tight with the screwdriver.

7)The DFG-1000 Safety and Dust Shield Assembly Kit can be removed by reversing the above procedure and reinstalling the original bumper P/N 29018-016

8)Return the SURFACE GRINDER to its normal operating position.

9)If the SURFACE GRINDER is powered by a gasoline engine, reconnect the engine spark plug wire. If powered by an electric motor and the machine is to be used immediately, reconnect the extension cord or SURFACE GRINDER to the power source. Determine that the ON/OFF switch located on the operator handle is in the OFF position.

DANGER

UNEXPECTED MACHINE START UP CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.

Before Starting the Engine

FILLING THE ENGINE CRANKCASE WITH OIL.

Applications: DFG/G SURFACE GRINDER.

Tools Required:

1 each, small, clean funnel.

The DFG/G Series SURFACE GRINDER is equipped with a Honda GX340 gasoline engine. This engine is normally not pre-serviced at the factory and will require the addition of oil in the crankcase before being placed in service. Consult the material supplied by the engine manufacturer for the engine that has been ordered with your SURFACE GRINDER. Carefully review this material to become familiar with specific operating characteristics, recommendations and service requirements.

1)Determine the location(s) of both the oil filler and oil drain plug(s).

2)Wipe oil, dust and accumulated dirt from the filler plug area.

3)Using the funnel, fill the engine crankcase with a high grade motor oil. Consult the material supplied by the engine manufacturer for proper amount, weight and service classification.

4)Replace the oil filler plug and tighten. Wipe off any excess oil spilled on the engine crankcase and SURFACE GRINDER.

5)Do not operate the engine unless proper oil level is maintained as per the material supplied by the engine manufacturer.

FILLING THE DFG/G SERIES ENGINE FUEL TANK.

Tools Required:

1 each, small, clean funnel.

CAUTION

Never mix oil with gasoline. Four cycle engines are not designed to be operated with oil mixed with the gasoline.

1)Determine the location of the fuel tank filler cap.

2)Carefully clean the filler cap and surrounding area to insure that no dirt or debris falls into the fuel tank. Remove the filler cap.

DFG-SERIES SURFACE GRINDERS

OPERATION AND PARTS MANUAL REV #3 (07/13/06)

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Contents Electric Gasoline Page Table of Contents Table of Contents Page Stow Construction Equipment Parts Ordering ProceduresHere’s how to get help Page Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation Surface Grinder MAINTENANCE, Repair and StorageSafety Precautions Application All Models AssemblyRemoving the Surface Grinder from the Pallet Installing the SG24-1000 Safety and Dust Shield Assembly KIT Filling the Engine Crankcase with OIL Before Starting the EngineApplications DFG/G Surface Grinder Filling the DFG/G Series Engine Fuel TankOperation MULTI-ACCESSORY Attachments and ApplicationsTheory of Operation Grinding StonesScarifier Blocks Tungsten Carbide Grinding BlockBeam Flail Cost 1 Productivity 3 Service LifeStar Flail Cost Productivity Service Life Cost 1 Productivity 5 Service LifePentagonal Flail Spacer WasherScarifier Block Bushing Wire brushesSCRAPE-R-TACH Industrial Floor Coatings Removal System Floor BrushesAssembly INSTRUCTIONS/OPERATIONS Follow all safety precautions for the safety solvent Diamond Segment Block Assembly INSTRUCTIONS/OPERATIONS From the Counterrotating Discs Assembly INSTRUCTIONS/OPERATIONS Adjusting the Operator Handle HEIGHT. Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Surface Grinder on the Jobsite Fiure Result in Property Damage AND/OR Personal InjuryAssembly INSTRUCTIONS/OPERATIONS Definitions of floor flatness and levelness Stopping the DFG/G Series Gasoline Powered Surface GrinderApplication All Models Early Age Grinding Defined Versus Random Traffic Patterns How to Define Surface RegularityTR 34 tolerances for defined traffic floors Assembly INSTRUCTIONS/OPERATIONS Preventative Maintenance Check LIST. Application All Models MAINTENANCE/SERVICEMaintenance/Service Observe all applicable safety precautions for the solvent MAINTENANCE/SERVICE Checking V-BELT Tension and Alignment MAINTENANCE/SERVICE Lubrication Requirements Engine Service Electric Motor ServiceTroubleshooting TroubleshootingUneven MULTI-ACCESSORY Attachment Wear Operational PROBLEMS. Application All ModelsAccelerated V-BELT Wear Accelerated Bearing Wear AND/OR FailureStorage StorageVacuum Cleaner Connection Diameter SpecificationsMaximum Grinding Width Typical Operator Handle HeightPage Xxxxx only Not Used on Part NameRemarks Qty Description Suggested Spare PartsUnits Gasoline Engine Units Electric Motor Model Operator Handle ASSY. Electric Operator Handle ASSY. ElectricHP Motor only HANDLE, Operator UniversalCABLE, Long CABLE, ShortOperator Handle ASSY. Gasoline Operator Handle ASSY. GasolineKNOB, Throttle Control CABLE, ThrottleQTY Remarks LEVER, Throttle CONTROL, W/CABLE & KnobElectric Motor Assy Electric Motor AssyHP 50 HZ Motor MOUNT, Electric MotorSCREW, CAP 5/16-18 UNC X 1 Plated WASHER, Flat 5/16, PlatedGasoline Engine Assy Gasoline Engine AssyMOUNT, Gasoline Engine ENGINE, Honda 11 H.PCLUTCH, Pulley Assy CAP, OIL DrainWheel Assy Wheel AssyWheel ARM, SwingAXLE, Plated WASHER, Flat ¾ PlatedTransmission Assy Transmission AssyCOVER, Transmission FRAME, MainBEARING, Flange WASHER, Lock 5/16 PlatedHead Assy Head AssyDISC, MULTI- Accessory RH DISC, MULTI- Accessory LHBAR, Mounting DISC, MountingSafety and Dust Shield Assy Safety and Dust Shield AssySKIRT, Grinder Skirt AssemblyWASHER, Fender 1/4 , Plated STRAP, SkirtScarifier Assy Scarifier AssyBushing HousingNUT, HEX 3/8 UNC, Nylock Plated WEDGE, PlasticSCRAPE-R-TACH Assy MOUNT, Rubber HOLDER, InsertSpacer INSERT, Tungsten CarbideGrinding Block Assy Ring BlockAggress Grinding General PurposeDecals DecalsDECAL, Warning Decals Part Name QTY RemarksDECAL, Operation DECAL, Throttle Sfdclsdp DECAL, Stow LargePRICING, Rebates Specifications Special Expediting ServicePayment Terms Freight PolicyPage FAX Heres HOW to GET Help