Stow DFG Series manual Installing the SG24-1000 Safety and Dust Shield Assembly KIT

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ASSEMBLY INSTRUCTIONS/OPERATIONS

INSTALLING THE SG24-1000 SAFETY AND DUST SHIELD ASSEMBLY KIT.

Application: All Models.

Tools Required:

1 each, 5/32 inch Allen wrench.

1 each, 7/16 inch wrench.

2 each, 1/2 inch wrenches.

1 each, flat blade screwdriver.

1)If the SURFACE GRINDER is powered by an engine, disconnect the spark plug wire. If powered by an electric motor, properly disconnect the extension cord or SURFACE GRINDER from the power source.

2)Using the allen wrench, remove the bumper guard P/N 29018-016 from the machine.

3)Tilt the SURFACE GRINDER back until the operator handle comes in contact with the surface. The SURFACE GRINDER may not be in a stable position in this configuration. To minimize the possibility of property damage and/or personnel injury, properly secure an appropriate weight to the handle for added stability. Other means can be utilized to support the frame and provide proper machine stability. Appropriate wheel chocks are also recommended. FIGURE 1.

DANGER

EXERCISE EXTREME CAUTION WHEN WORKING NEAR OR UNDER THE SURFACE GRINDER WITH THE OPERATOR HANDLE TILTED BACK IN THE SERVICE POSITION. IF THE SURFACE GRINDER IS NOT POSITIONED IN A STABLE CONFIGURATION, WITH ADEQUATE COUNTERWEIGHT PROPERLY SECURED, UNEXPECTED MOVEMENT CAN ALLOW THE SURFACE GRINDER TO FALL BACK TO THE WORK SURFACE. THE RESULT CAN BE PROPERTY DAMAGE AND/OR PERSONAL INJURY.

4)Using the 7/16-inch wrench, install the wrap- around rubber skirt P/N 29018-88 around the outside perimeter surrounding the multi- accessory discs. Secure with cap screws P/N 106499-007 and washers P/N 29018-090. The original bumper and cap screws can also be utilized as an alternative attachment method. The notches in the rubbers skirt are provided as a means to compensate for multi-accessory

attachment wear (if applicable). Adjust the location of the rubber skirt to provide the necessary clearance between it and the work surface. Improper clearance will accelerate skirt wear. FIGURE 2.

FIGURE 1

FIGURE 2

5)Using the 1/2-inch wrenches, the rectangular rubber skirt P/N 29018-089 is attached to the middle support member of the main frame. Proper installation will have the hose attach fitting that is riveted to the skirt facing the rear of the machine. The notches in the rubber skirt are provided as a means to compensate for multi- accessory attachment wear (if applicable). Adjust the location of the rubber skirt to provide the same clearance as with the wrap-around rubber skirt P/N 29018-088. The skirt straps PN 29018-092 provide additional support for the rear skirt assembly. Properly secure with the cap screws PN 06500-007 and self-locking nuts P/N 08233-005. FIGURE 3.

DFG-SERIES SURFACE GRINDERS

OPERATION AND PARTS MANUAL REV #3 (07/13/06)

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Contents Electric Gasoline Page Table of Contents Table of Contents Page Here’s how to get help Parts Ordering ProceduresStow Construction Equipment Page Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation MAINTENANCE, Repair and Storage Surface GrinderSafety Precautions Removing the Surface Grinder from the Pallet AssemblyApplication All Models Installing the SG24-1000 Safety and Dust Shield Assembly KIT Before Starting the Engine Filling the Engine Crankcase with OILApplications DFG/G Surface Grinder Filling the DFG/G Series Engine Fuel TankMULTI-ACCESSORY Attachments and Applications OperationTheory of Operation Grinding StonesTungsten Carbide Grinding Block Scarifier BlocksStar Flail Cost 1 Productivity 3 Service LifeBeam Flail Cost 1 Productivity 5 Service Life Cost Productivity Service LifePentagonal Flail Spacer WasherWire brushes Scarifier Block BushingFloor Brushes SCRAPE-R-TACH Industrial Floor Coatings Removal SystemAssembly INSTRUCTIONS/OPERATIONS Follow all safety precautions for the safety solvent Diamond Segment Block Assembly INSTRUCTIONS/OPERATIONS From the Counterrotating Discs Assembly INSTRUCTIONS/OPERATIONS Adjusting the Operator Handle HEIGHT. Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Surface Grinder on the Jobsite Result in Property Damage AND/OR Personal Injury FiureAssembly INSTRUCTIONS/OPERATIONS Application All Models Early Age Grinding Stopping the DFG/G Series Gasoline Powered Surface GrinderDefinitions of floor flatness and levelness How to Define Surface Regularity Defined Versus Random Traffic PatternsTR 34 tolerances for defined traffic floors Assembly INSTRUCTIONS/OPERATIONS Maintenance/Service MAINTENANCE/SERVICEPreventative Maintenance Check LIST. Application All Models Observe all applicable safety precautions for the solvent MAINTENANCE/SERVICE Checking V-BELT Tension and Alignment MAINTENANCE/SERVICE Lubrication Requirements Electric Motor Service Engine ServiceTroubleshooting TroubleshootingOperational PROBLEMS. Application All Models Uneven MULTI-ACCESSORY Attachment WearAccelerated V-BELT Wear Accelerated Bearing Wear AND/OR FailureStorage StorageSpecifications Vacuum Cleaner Connection DiameterMaximum Grinding Width Typical Operator Handle HeightPage Remarks Part NameXxxxx only Not Used on Units Gasoline Engine Units Electric Motor Model Suggested Spare PartsQty Description Operator Handle ASSY. Electric Operator Handle ASSY. ElectricHANDLE, Operator Universal HP Motor onlyCABLE, Long CABLE, ShortOperator Handle ASSY. Gasoline Operator Handle ASSY. GasolineCABLE, Throttle KNOB, Throttle ControlQTY Remarks LEVER, Throttle CONTROL, W/CABLE & KnobElectric Motor Assy Electric Motor AssyMOUNT, Electric Motor HP 50 HZ MotorSCREW, CAP 5/16-18 UNC X 1 Plated WASHER, Flat 5/16, PlatedGasoline Engine Assy Gasoline Engine AssyENGINE, Honda 11 H.P MOUNT, Gasoline EngineCLUTCH, Pulley Assy CAP, OIL DrainWheel Assy Wheel AssyARM, Swing WheelAXLE, Plated WASHER, Flat ¾ PlatedTransmission Assy Transmission AssyFRAME, Main COVER, TransmissionBEARING, Flange WASHER, Lock 5/16 PlatedHead Assy Head AssyDISC, MULTI- Accessory LH DISC, MULTI- Accessory RHBAR, Mounting DISC, MountingSafety and Dust Shield Assy Safety and Dust Shield AssySkirt Assembly SKIRT, GrinderWASHER, Fender 1/4 , Plated STRAP, SkirtScarifier Assy Scarifier AssyHousing BushingNUT, HEX 3/8 UNC, Nylock Plated WEDGE, PlasticSCRAPE-R-TACH Assy HOLDER, Insert MOUNT, RubberSpacer INSERT, Tungsten CarbideGrinding Block Assy Block RingAggress Grinding General PurposeDecals DecalsDecals Part Name QTY Remarks DECAL, WarningDECAL, Operation DECAL, Throttle Sfdclsdp DECAL, Stow LargeSpecial Expediting Service PRICING, Rebates SpecificationsPayment Terms Freight PolicyPage Heres HOW to GET Help FAX
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