Stow DFG Series manual Assembly INSTRUCTIONS/OPERATIONS

Page 35

ASSEMBLY INSTRUCTIONS/OPERATIONS

5)The grinding process on many work surface materials can produce sparks, dust and other foreign particle contamination.

DANGER

SPARKS PRODUCED BY THE ACTIONS OF MULTI-ACCESSORY OPTIONS AGAINST THE WORK SURFACE (FOR EXAMPLE: STRIKING ANCHOR BOLTS) MAY COME IN CONTACT WITH MATERIALS THAT CAN RESULT IN A FIRE AND/OR EXPLOSION. THIS OCCURRENCE CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.

DANGER

THE CREATION OF DUST AND OTHER FOREIGN PARTICLE CONTAMINATION FROM THE OPERATIONAL PROCESS CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. FOR SUCH OPERATING CONDITIONS, ALWAYS WEAR A NIOSH/MSHA APPROVED

DUST/MIST RESPIRATOR. CONSULT APPLICABLE OSHA REGULATIONS FOR SPECIFIC INFORMATION.

6)Dust and other particle contamination can be controlled by the following methods:

a)The SURFACE GRINDER is equipped with a 1-1/2, 2 or 3 inch outside diameter vacuum tube adaptor located at the rear of the machine. An industrial type vacuum system and front shield assembly can be attached to the SURFACE GRINDER to remove/control dust and other particle contamination from the work surface. A hose clamp is sometimes required to properly secure the vacuum hose to the vacuum tube. FIGURE 39.

FIGURE 39

DANGER

ALWAYS UTILIZE A VACUUM SYSTEM DESIGNED TO OPERATE WITHIN THE SPECIFIC JOB SITE REQUIREMENT. DUST MATERIAL CAN MEET CLASS II OR CLASS III SPECIFICATIONS OF THE NATIONAL ELECTRIC CODE® FOR HAZARDOUS LOCATION CLASSIFICATIONS. CONSIDERATION MUST ALSO BE GIVEN TO THE CREATION OF HAZARDOUS TYPE MATERIALS REQUIRING SPECIFIC DISPOSAL PROCEDURES. DETERMINE THAT THE VACUUM SYSTEM IS PROPERLY DESIGNED TO OPERATE WITHIN THESE ATMOSPHERES. CONSULT CURRENT NATIONAL ELECTRIC CODE®, OSHA AND ENVIRONMENTAL PROTECTION AGENCY REGULATIONS FOR SPECIFIC INFORMATION.

b)Water/sand slurry mixture applied directly to the work surface can be an effective method of reducing the effects of grinding and other material removal processes. This method can be a productive alternative when removing adhesives containing asbestos. A negative effect of this method is that the water/sand slurry mixture can be classified as a hazardous material, requiring proper disposal procedures.

7)Normal usage of the SURFACE GRINDER will allow the build-up and accumulation of work surface materials on interior surfaces. It is highly recommended that both the interior and exterior surfaces be properly cleaned after the completion of each usage.

CAUTION

Failure to properly clean the interior surfaces of the SURFACE GRINDER can result in dried material build-up and accumulation directly affecting bearing service life.

DANGER

EXERCISE EXTREME CAUTION WHEN UTILIZING ANY SOLVENT TO REMOVE ACCUMULATED MATERIALS FROM THE SURFACES OF THE MACHINE AND RELATED COMPONENTS. MANY SOLVENTS ARE FLAMMABLE. DO NOT SMOKE OR INTRODUCE FLAME IN THE WORK AREA. PROVIDE ADEQUATE VENTILATION AND WEAR PROPER SAFETY APPAREL.

DFG-SERIES SURFACE GRINDERS

OPERATION AND PARTS MANUAL REV #3 (07/13/06)

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Contents Electric Gasoline Page Table of Contents Table of Contents Page Stow Construction Equipment Parts Ordering ProceduresHere’s how to get help Page Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation Surface Grinder MAINTENANCE, Repair and StorageSafety Precautions Application All Models AssemblyRemoving the Surface Grinder from the Pallet Installing the SG24-1000 Safety and Dust Shield Assembly KIT Filling the DFG/G Series Engine Fuel Tank Before Starting the EngineFilling the Engine Crankcase with OIL Applications DFG/G Surface GrinderGrinding Stones MULTI-ACCESSORY Attachments and ApplicationsOperation Theory of OperationScarifier Blocks Tungsten Carbide Grinding BlockBeam Flail Cost 1 Productivity 3 Service LifeStar Flail Spacer Washer Cost 1 Productivity 5 Service LifeCost Productivity Service Life Pentagonal FlailScarifier Block Bushing Wire brushesSCRAPE-R-TACH Industrial Floor Coatings Removal System Floor BrushesAssembly INSTRUCTIONS/OPERATIONS Follow all safety precautions for the safety solvent Diamond Segment Block Assembly INSTRUCTIONS/OPERATIONS From the Counterrotating Discs Assembly INSTRUCTIONS/OPERATIONS Adjusting the Operator Handle HEIGHT. Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Surface Grinder on the Jobsite Fiure Result in Property Damage AND/OR Personal InjuryAssembly INSTRUCTIONS/OPERATIONS Definitions of floor flatness and levelness Stopping the DFG/G Series Gasoline Powered Surface GrinderApplication All Models Early Age Grinding Defined Versus Random Traffic Patterns How to Define Surface RegularityTR 34 tolerances for defined traffic floors Assembly INSTRUCTIONS/OPERATIONS Preventative Maintenance Check LIST. Application All Models MAINTENANCE/SERVICEMaintenance/Service Observe all applicable safety precautions for the solvent MAINTENANCE/SERVICE Checking V-BELT Tension and Alignment MAINTENANCE/SERVICE Lubrication Requirements Engine Service Electric Motor ServiceTroubleshooting TroubleshootingAccelerated Bearing Wear AND/OR Failure Operational PROBLEMS. Application All ModelsUneven MULTI-ACCESSORY Attachment Wear Accelerated V-BELT WearStorage StorageTypical Operator Handle Height SpecificationsVacuum Cleaner Connection Diameter Maximum Grinding WidthPage Xxxxx only Not Used on Part NameRemarks Qty Description Suggested Spare PartsUnits Gasoline Engine Units Electric Motor Model Operator Handle ASSY. Electric Operator Handle ASSY. ElectricCABLE, Short HANDLE, Operator UniversalHP Motor only CABLE, LongOperator Handle ASSY. Gasoline Operator Handle ASSY. GasolineLEVER, Throttle CONTROL, W/CABLE & Knob CABLE, ThrottleKNOB, Throttle Control QTY RemarksElectric Motor Assy Electric Motor AssyWASHER, Flat 5/16, Plated MOUNT, Electric MotorHP 50 HZ Motor SCREW, CAP 5/16-18 UNC X 1 PlatedGasoline Engine Assy Gasoline Engine AssyCAP, OIL Drain ENGINE, Honda 11 H.PMOUNT, Gasoline Engine CLUTCH, Pulley AssyWheel Assy Wheel AssyWASHER, Flat ¾ Plated ARM, SwingWheel AXLE, PlatedTransmission Assy Transmission AssyWASHER, Lock 5/16 Plated FRAME, MainCOVER, Transmission BEARING, FlangeHead Assy Head AssyDISC, Mounting DISC, MULTI- Accessory LHDISC, MULTI- Accessory RH BAR, MountingSafety and Dust Shield Assy Safety and Dust Shield AssySTRAP, Skirt Skirt AssemblySKIRT, Grinder WASHER, Fender 1/4 , PlatedScarifier Assy Scarifier AssyWEDGE, Plastic HousingBushing NUT, HEX 3/8 UNC, Nylock PlatedSCRAPE-R-TACH Assy INSERT, Tungsten Carbide HOLDER, InsertMOUNT, Rubber SpacerGrinding Block Assy General Purpose BlockRing Aggress GrindingDecals DecalsDECAL, Throttle Sfdclsdp DECAL, Stow Large Decals Part Name QTY RemarksDECAL, Warning DECAL, OperationFreight Policy Special Expediting ServicePRICING, Rebates Specifications Payment TermsPage FAX Heres HOW to GET Help
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