Stow 8FP manual General Notes Regarding the Installation of Flails

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ASSEMBLY INSTRUCTIONS/OPERATIONS

General Notes Regarding the Installation of Flails

1)Because of variance in material thickness and manufacturing tolerances, the specified number of spacer washers may not always fit within the narrow and wide sections. If this occurs, grinding a spacer washer to reduce its thickness is an option.

FIGURE 20

CAUTION

Exercise caution when grinding a spacer washer to reduce its thickness. Wear safety eye wear and other, appropriate safety apparel to minimize the potential for personal injury.

2)Flails require sufficient free play to allow them to properly impact the work surface material. If the flails fit too tight on the drum, inconsistent material removal and accelerated flail wear will result. The formation of rust between the flail and spacer washer surfaces will affect proper free play. Excessive free play can also accelerate the wear of flails and rods. As a general rule, flails should be free to rotate by hand after being installed on the drum. If this is not possible, the flails should be disassembled and additional free play provided by reducing the thickness of a spacer washer.

3)All flails are bi-directional in design with the exception of the milling flail. That is, there is no forward or reverse orientation on the drum. Fail service life can sometimes be extended by reversing their orientation on the driveshaft. The effect is similar to rotating tires on an automobile.

4)As the name implies, the tungsten carbide inserts of the milling flail cut the work surface material with an action very similar to that of a machine tool cutting steel. The brittleness of the tungsten carbide insert requires that it be fully supported to minimize breakage. This requires a substantial flail body to

provide the necessary support. The resulting configuration makes the milling flail one directional in design. This limitation requires the operator to install a loaded drum on the driveshaft with the tungsten carbide inserts facing the direction of rotation. FIGURE

21.If the tungsten carbide inserts face opposite to the direction of rotation, improper milling action and accelerated flail wear will occur.

FIGURE 21

CAUTION

Before installing the drum on the driveshaft, make a close, visual inspection of the entire assembly. Determine that all flails and spacer washers are properly secured on the rods and that no loose flail or spacer washer has slipped its position during assembly. Flails and spacer washers can fall off the rods during assembly and become dislodged and unnoticed. When the loaded drum begins rotating at high speeds, these components can fly off the drum causing property damage and/or personal injury.

INSTALLING A LOADED DRUM ON THE DRIVESHAFT.

Application: All Models.

Tools required:

1 each, 3/4 inch wrench or equivalent.

1 each, torque wrench, 85 ft lbs (115 N.m) capacity with 3/4 inch socket.

1)If the Floor Planer is powered by an engine, disconnect the spark plug wire. If powered by an electric motor, properly disconnect the extension cord of Floor Planer from the power source.

2)Rotate the height adjustment lever located on the operator handle counterclockwise to raise the Floor Planer to its maximum height position above the work surface.

8FP FLOOR PLANER SERIES

OPERATION AND PARTS MANUAL REV #1 (10/27/06)

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Contents Electric and Gasoline Floor Planers Model 8FP Series Page Table of Contents Table of Contents Page Stow Construction Equipment OrderedVia Fax 10% WebPage Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation MAINTENANCE, Repair and Storage Filling the 8FP/G Series Engine Fuel Tank Removing the Floor Planer from the PalletApplication All Models Flail Design and Application Theory of OperationBeam Flail Star FlailMilling Flail Pentagonal FlailFunction of Spacer Washers Spacer WashersProblems encountered by uneven component wear Flail Drum Design and Application Assembly INSTRUCTIONS/OPERATIONSGeneral Notes Regarding Flail Drums Installing Flails on the TWO Section DrumNormal installation procedure for milling flails Installing a Loaded Drum on the Driveshaft General Notes Regarding the Installation of FlailsTransporting the Floor Planer Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Floor Planer on the JOB Site Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Preventative Maintenance Check LIST. Application All Models Stopping the 8FP/E Series Electrically Powered Floor PlanerStopping the 8FP/G Series Gasoline Powered Floor Planer Observe all applicable safety precautions for the solvent Application As Specified Installing a Replacement V-BELT or PulleyAssembly INSTRUCTIONS/OPERATIONS Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Parts Required Each, container of dry film lubricant Aligning the Caster Wheels Checking Driveshaft RUN OUT Page Application 8FP/G Series Floor Planer MAINTENANCE/SERVICEEngine Service Troubleshooting Uneven Cutting Action Accelerated V-BELT WearAccelerated Bearing Wear AND/OR Failure Storage StorageGeneral FrameItems Found In the Remarks Column Explanation of Code in Remarks ColumnQty Description GX160KQXC9Main Frame Assy Main Frame AssemblyAxle Mount Main Frame Assy Part Name QTYFRAME, Main TUBE, VacuumDriveshaft Assy Driveshaft AssemblyKEY, Special Driveshaft Assy Part Name QTY. RemarksRING, Retaining External SHEAVE, DriveshaftRear Frame Assy Rear Frame AssemblySHAFT, Hinge Plated Rear Frame Assy Part Name QTY RemarksPIN, Roll 3/16 X 1 Plated BUSHING, ConnexOperator Handle Assy Gasoline Operator Handle Assembly GasolineTAP, 22-18 Guage Wire BOOT, RubberBARREL, Adjusting SWITCH, SHUT-OFFGasoline Engine Assy Gasoline Engine AssemblyBUSHING, Center HUB Part Name QTY. RemarksFRAME, Main GX160KQXC9 ENGINE, Honda 5.5HP Drive PulleyOperator Handle Assy Operator Handle Assembly ElectricSWITCH, ON/OFF Height Adjustment ScrewAdjusting Tube Switch Mount HOUSING, SwitchElectric Motor Assy Electric Motor AssemblyNUT, Bulklhead MOTOR, Electric 5HPMotor Plate RELIEF, StrainONE Section Drum Assy ONE Section Drum AssemblyWASHER, Lock 1/4 ONE Section Drum Assy Part NameFlail Drum END CAP Flail Drum RODTWO Section Drum Assy TWO Section Drum AssemblyFlail Drum 2 Section TWO Section Drum Assy Part NameFlails & Spacer Washers Assy FLAILS, Spacers and Washers AssemblyBeam Flail FLAILS, Spacers and Washers Assy Part Name QTYStar Flail Spacer WasherDecals Decalwarning Guards Decals Part Name QTY RemarksDecal Warning Flails Decal Depth Control Dclsdp Decal Stow LargeFreight Policy Special Expediting ServicePRICING, Rebates Specifications Payment TermsPage Heres HOW to GET Help