Contents
Extreme Series Jointer
Ss ,EAD from Leadbased PAINTS
Table of Contents
Warranty and Returns
Introduction
Manual Accuracy Contact Info
Machine Description
Identification
Model Specification Comparison
Safety
Safety Instructions for Machinery
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Additional Safety Instructions for Jointers
Full-Load Current Rating
Power Supply
Availability
Circuit Information
Circuit Requirements For G9953 G9953ZX
G9953ZXF Circuit Requirements for 220V Operation
G9953ZXF Circuit Requirements for 440V Operation
Extension Cords G9860, G9860ZX, G9953, & G9953ZX Only
Model G9953ZXF 440V Conversion
Grounding Requirements
Replacing Contactor & Overload Relay
Rewiring Motor
Replacing Control Panel Light Bulbs
Unpacking
Setup
Needed for Setup
Description Qty
Inventory Clean Up
Inventory Figure Qty
Mounting to Shop Floor
Placement Location
Site Considerations
Floor Load
Using Machine Mounts
Moving Assembling Jointer
Moving & Placing Jointer
Infeed table stop bolt viewed from Underneath the table
Installing Fence G9860/G960ZX
Installing Fence G9953/G9953ZX/ G9953ZXF
Step
Setting Outfeed
To set the outfeed table height
Models G9953, G9953ZX, & G9953ZXF
Cutter edge at top-dead-center
Page
Dust Collection Test Run
OFF Button
To connect a dust collection hose
Recommended Adjustments
Factory adjustments that should be verified
Operations
Basic Controls
Control Panel
Table Controls
Fence Controls
Cutterhead Brake G9953/G9953ZX/ G9953ZXF Only
Follow these rules when choosing and joint- ing stock
Stock Inspection Requirements
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Squaring Stock
Surface Plane on a Thickness Planer
Surface Planning
To surface plane the workpiece on the joint- er
Edge Jointing
To edge joint on the jointer
Bevel Cutting
To bevel cut on the jointer
Accessories
Dispoz-A-BladeHolder and Knife
Eye protection assortment
Maintenance
Cleaning Protecting
Schedule
Cutterhead Bearing Blocks
Fence Assembly Pivot Points
Lubrication
Table Elevation Gears & Leadscrew
To properly tension the V-belts
Belts
Tools Needed Qty
To replace the V-belts
Service
Troubleshooting
Motor & Electrical
Operations
To rotate or replace a spiral cutterhead
Infeed Table Stop Bolt
Rotating/Replacing Cutterhead Inserts
Insert
Adjusting/Replacing Cutterhead Knives
Air Pressure Torque Wrench
To adjust or replace the knives
Checking knife height with a
Page
To set the 90 fence stop
Setting Fence Stops
Models G9860 & G9860ZX
To set the 45 fence stop
Models G9953, G9953ZX, G9953ZXF
Adjusting Table Parallelism
Adjusting Outfeed Table Parallelism
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Adjusting Infeed Table Parallelism
Then make sure the table lock is
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Wiring
Wiring Safety Instructions
G9860 & G9860ZX Wiring Diagram
Shock Hazard
G9953 & G9953ZX Wiring Diagram
G9953ZXF 220V Wiring Diagram
G9953ZXF 440V Wiring Diagram
G9860/G9860ZX Cabinet Breakdown Parts List
Parts
Cutterhead Breakdown
Motor
G9860 Cutterhead & Motor Parts List
G9860ZX Cutterhead & Motor Parts List
G9860/G9860ZX Fence Breakdown
G9860 Fence Parts List
G9860ZX Fence Parts List
G9860/G9860ZX Table Breakdown Parts List
+ && &%
G9860/G9860ZX Handwheel Breakdown Parts List
G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List
Cutterhead
Breakdown
G9953 Cutterhead Parts List
G9953ZX/G9953ZXF Cutterhead Parts List
G9953/G9953ZX/G9953ZXF Breakdown
G9953/G9953ZX/G9953ZXF Fence Parts List
G9953/G9953ZX/G9953ZXF Table Breakdown
G9953/G9953ZX/G9953ZXF Table Parts List
G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List
G9953/G9953ZX Motor Parts List
G9953ZXF Motor Parts List
G9953/G9953ZX/G9953ZXF Motor Breakdown
Label Placement
Extreme Series Jointer Mfg. Since 9/11
Warranty Card
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Warranty and Returns
Order Hours a DAY