Contents
Extreme Series Jointer
Ss ,EAD from Leadbased PAINTS
Table of Contents
Warranty and Returns
Introduction
Manual Accuracy Contact Info
Machine Description
Identification
Model Specification Comparison
Safety Instructions for Machinery
Safety
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Children & BYSTANDERS. @ZZe XaYgZc
Additional Safety Instructions for Jointers
Circuit Information
Power Supply
Availability
Full-Load Current Rating
Circuit Requirements For G9953 G9953ZX
G9953ZXF Circuit Requirements for 220V Operation
G9953ZXF Circuit Requirements for 440V Operation
Replacing Contactor & Overload Relay
Model G9953ZXF 440V Conversion
Grounding Requirements
Extension Cords G9860, G9860ZX, G9953, & G9953ZX Only
Replacing Control Panel Light Bulbs
Rewiring Motor
Description Qty
Setup
Needed for Setup
Unpacking
Inventory Figure Qty
Inventory Clean Up
Floor Load
Placement Location
Site Considerations
Mounting to Shop Floor
Using Machine Mounts
Moving Assembling Jointer
Moving & Placing Jointer
Infeed table stop bolt viewed from Underneath the table
Installing Fence G9860/G960ZX
Installing Fence G9953/G9953ZX/ G9953ZXF
Step
Setting Outfeed
To set the outfeed table height
Models G9953, G9953ZX, & G9953ZXF
Cutter edge at top-dead-center
Page
Dust Collection Test Run
OFF Button
To connect a dust collection hose
Factory adjustments that should be verified
Recommended Adjustments
Operations
Basic Controls
Control Panel
Table Controls
Fence Controls
Cutterhead Brake G9953/G9953ZX/ G9953ZXF Only
Follow these rules when choosing and joint- ing stock
Stock Inspection Requirements
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Surface Plane on a Thickness Planer
Squaring Stock
To surface plane the workpiece on the joint- er
Surface Planning
To edge joint on the jointer
Edge Jointing
To bevel cut on the jointer
Bevel Cutting
Dispoz-A-BladeHolder and Knife
Accessories
Eye protection assortment
Maintenance
Cleaning Protecting
Schedule
Table Elevation Gears & Leadscrew
Fence Assembly Pivot Points
Lubrication
Cutterhead Bearing Blocks
To replace the V-belts
Belts
Tools Needed Qty
To properly tension the V-belts
Service
Troubleshooting
Motor & Electrical
Operations
Insert
Infeed Table Stop Bolt
Rotating/Replacing Cutterhead Inserts
To rotate or replace a spiral cutterhead
Air Pressure Torque Wrench
Adjusting/Replacing Cutterhead Knives
Checking knife height with a
To adjust or replace the knives
Page
To set the 45 fence stop
Setting Fence Stops
Models G9860 & G9860ZX
To set the 90 fence stop
Models G9953, G9953ZX, G9953ZXF
Adjusting Outfeed Table Parallelism
Adjusting Table Parallelism
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Then make sure the table lock is
Adjusting Infeed Table Parallelism
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Wiring Safety Instructions
Wiring
Shock Hazard
G9860 & G9860ZX Wiring Diagram
G9953 & G9953ZX Wiring Diagram
G9953ZXF 220V Wiring Diagram
G9953ZXF 440V Wiring Diagram
Parts
G9860/G9860ZX Cabinet Breakdown Parts List
Motor
Cutterhead Breakdown
G9860ZX Cutterhead & Motor Parts List
G9860 Cutterhead & Motor Parts List
G9860/G9860ZX Fence Breakdown
G9860ZX Fence Parts List
G9860 Fence Parts List
+ && &%
G9860/G9860ZX Table Breakdown Parts List
G9860/G9860ZX Handwheel Breakdown Parts List
G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List
Breakdown
Cutterhead
G9953ZX/G9953ZXF Cutterhead Parts List
G9953 Cutterhead Parts List
G9953/G9953ZX/G9953ZXF Breakdown
G9953/G9953ZX/G9953ZXF Fence Parts List
G9953/G9953ZX/G9953ZXF Table Breakdown
G9953/G9953ZX/G9953ZXF Table Parts List
G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List
G9953/G9953ZX Motor Parts List
G9953ZXF Motor Parts List
G9953/G9953ZX/G9953ZXF Motor Breakdown
Label Placement
Extreme Series Jointer Mfg. Since 9/11
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Warranty Card
99.$5342!, .# 0//88 %,,.!- 7!
Warranty and Returns
Order Hours a DAY