Grizzly G9860 owner manual Dust Collection Test Run, OFF Button, To connect a dust collection hose

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Dust Collection

 

Test Run

 

 

 

 

 

 

DO NOT operate your jointer without an ade- quate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collec- tion system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector,

(2)hose type and length between the dust col- lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal- culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect a dust collection hose:

1.Fit a 4" dust hose over the dust port, as shown in Figure 26, then secure it in place with a hose clamp.

Dust Port

Figure 26. Dust hose attached to dust port.

2.Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper performance.

-22-

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the stop button safety feature works correctly, and, if equipped, 3) the cutterhead brake works properly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 36.

If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.

Before starting the jointer, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

To test run the machine:

1.Make sure you understand the safety instruc- tions at the beginning of the manual and that the machine is set up properly.

2.Make sure all tools and objects used during setup are cleared away from the machine.

3.Push the stop button in, then twist it clock- wise so it pops out. When the stop button pops out, the switch is reset and ready for operation (see Figures 27–28).

WIS

T

T

OFF Button

Figure 27. Resetting the stop button.

Extreme Series Jointer (Mfg. Since 9/11)

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Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Introduction Manual Accuracy Contact InfoMachine Description Identification Model Specification Comparison Safety Safety Instructions for MachineryChildren & BYSTANDERS. @ZZe XaYgZc ZghWZXdbZVYhigVXidc#Additional Safety Instructions for Jointers Power Supply AvailabilityFull-Load Current Rating Circuit InformationCircuit Requirements For G9953 G9953ZX G9953ZXF Circuit Requirements for 220V OperationG9953ZXF Circuit Requirements for 440V Operation Model G9953ZXF 440V Conversion Grounding RequirementsExtension Cords G9860, G9860ZX, G9953, & G9953ZX Only Replacing Contactor & Overload RelayRewiring Motor Replacing Control Panel Light BulbsSetup Needed for SetupUnpacking Description QtyInventory Clean Up Inventory Figure QtyPlacement Location Site ConsiderationsMounting to Shop Floor Floor LoadUsing Machine Mounts Moving Assembling JointerMoving & Placing Jointer Infeed table stop bolt viewed from Underneath the table Installing Fence G9860/G960ZX Installing Fence G9953/G9953ZX/ G9953ZXFStep Setting Outfeed To set the outfeed table heightModels G9953, G9953ZX, & G9953ZXF Cutter edge at top-dead-center Page Dust Collection Test Run OFF ButtonTo connect a dust collection hose Recommended Adjustments Factory adjustments that should be verifiedOperations Basic ControlsControl Panel Table Controls Fence ControlsCutterhead Brake G9953/G9953ZX/ G9953ZXF Only Follow these rules when choosing and joint- ing stock Stock Inspection Requirements#/22%#4 Squaring Stock Surface Plane on a Thickness PlanerSurface Planning To surface plane the workpiece on the joint- erEdge Jointing To edge joint on the jointerBevel Cutting To bevel cut on the jointerAccessories Dispoz-A-BladeHolder and KnifeEye protection assortment Maintenance Cleaning ProtectingSchedule Fence Assembly Pivot Points LubricationCutterhead Bearing Blocks Table Elevation Gears & LeadscrewBelts Tools Needed QtyTo properly tension the V-belts To replace the V-beltsService TroubleshootingMotor & Electrical Operations Infeed Table Stop Bolt Rotating/Replacing Cutterhead InsertsTo rotate or replace a spiral cutterhead InsertAdjusting/Replacing Cutterhead Knives Air Pressure Torque WrenchTo adjust or replace the knives Checking knife height with aPage Setting Fence Stops Models G9860 & G9860ZXTo set the 90 fence stop To set the 45 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Table Parallelism Adjusting Outfeed Table ParallelismCZZY Adjusting Infeed Table Parallelism Then make sure the table lock isGZVg AZi Wiring Wiring Safety InstructionsG9860 & G9860ZX Wiring Diagram Shock HazardG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram G9860/G9860ZX Cabinet Breakdown Parts List PartsCutterhead Breakdown MotorG9860 Cutterhead & Motor Parts List G9860ZX Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860 Fence Parts List G9860ZX Fence Parts ListG9860/G9860ZX Table Breakdown Parts List + && &%G9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Cutterhead BreakdownG9953 Cutterhead Parts List G9953ZX/G9953ZXF Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953/G9953ZX Motor Parts List G9953ZXF Motor Parts ListG9953/G9953ZX/G9953ZXF Motor Breakdown Label Placement Extreme Series Jointer Mfg. Since 9/11 Warranty Card 10. 8dbbZcih99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.