Contents
Extreme Series Jointer
Ss ,EAD from Leadbased PAINTS
Table of Contents
Warranty and Returns
Machine Description
Introduction
Manual Accuracy Contact Info
Identification
Model Specification Comparison
Safety Instructions for Machinery
Safety
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Children & BYSTANDERS. @ZZe XaYgZc
Additional Safety Instructions for Jointers
Availability
Power Supply
Full-Load Current Rating
Circuit Information
G9953ZXF Circuit Requirements for 440V Operation
Circuit Requirements For G9953 G9953ZX
G9953ZXF Circuit Requirements for 220V Operation
Grounding Requirements
Model G9953ZXF 440V Conversion
Extension Cords G9860, G9860ZX, G9953, & G9953ZX Only
Replacing Contactor & Overload Relay
Replacing Control Panel Light Bulbs
Rewiring Motor
Needed for Setup
Setup
Unpacking
Description Qty
Inventory Figure Qty
Inventory Clean Up
Site Considerations
Placement Location
Mounting to Shop Floor
Floor Load
Moving & Placing Jointer
Using Machine Mounts
Moving Assembling Jointer
Infeed table stop bolt viewed from Underneath the table
Step
Installing Fence G9860/G960ZX
Installing Fence G9953/G9953ZX/ G9953ZXF
Models G9953, G9953ZX, & G9953ZXF
Setting Outfeed
To set the outfeed table height
Cutter edge at top-dead-center
Page
To connect a dust collection hose
Dust Collection Test Run
OFF Button
Factory adjustments that should be verified
Recommended Adjustments
Control Panel
Operations
Basic Controls
Cutterhead Brake G9953/G9953ZX/ G9953ZXF Only
Table Controls
Fence Controls
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Follow these rules when choosing and joint- ing stock
Stock Inspection Requirements
Surface Plane on a Thickness Planer
Squaring Stock
To surface plane the workpiece on the joint- er
Surface Planning
To edge joint on the jointer
Edge Jointing
To bevel cut on the jointer
Bevel Cutting
Dispoz-A-BladeHolder and Knife
Accessories
Eye protection assortment
Schedule
Maintenance
Cleaning Protecting
Lubrication
Fence Assembly Pivot Points
Cutterhead Bearing Blocks
Table Elevation Gears & Leadscrew
Tools Needed Qty
Belts
To properly tension the V-belts
To replace the V-belts
Motor & Electrical
Service
Troubleshooting
Operations
Rotating/Replacing Cutterhead Inserts
Infeed Table Stop Bolt
To rotate or replace a spiral cutterhead
Insert
Air Pressure Torque Wrench
Adjusting/Replacing Cutterhead Knives
Checking knife height with a
To adjust or replace the knives
Page
Models G9860 & G9860ZX
Setting Fence Stops
To set the 90 fence stop
To set the 45 fence stop
Models G9953, G9953ZX, G9953ZXF
Adjusting Outfeed Table Parallelism
Adjusting Table Parallelism
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Then make sure the table lock is
Adjusting Infeed Table Parallelism
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Wiring Safety Instructions
Wiring
Shock Hazard
G9860 & G9860ZX Wiring Diagram
G9953 & G9953ZX Wiring Diagram
G9953ZXF 220V Wiring Diagram
G9953ZXF 440V Wiring Diagram
Parts
G9860/G9860ZX Cabinet Breakdown Parts List
Motor
Cutterhead Breakdown
G9860ZX Cutterhead & Motor Parts List
G9860 Cutterhead & Motor Parts List
G9860/G9860ZX Fence Breakdown
G9860ZX Fence Parts List
G9860 Fence Parts List
+ && &%
G9860/G9860ZX Table Breakdown Parts List
G9860/G9860ZX Handwheel Breakdown Parts List
G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List
Breakdown
Cutterhead
G9953ZX/G9953ZXF Cutterhead Parts List
G9953 Cutterhead Parts List
G9953/G9953ZX/G9953ZXF Breakdown
G9953/G9953ZX/G9953ZXF Fence Parts List
G9953/G9953ZX/G9953ZXF Table Breakdown
G9953/G9953ZX/G9953ZXF Table Parts List
G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List
G9953/G9953ZX/G9953ZXF Motor Breakdown
G9953/G9953ZX Motor Parts List
G9953ZXF Motor Parts List
Label Placement
Extreme Series Jointer Mfg. Since 9/11
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Warranty Card
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Warranty and Returns
Order Hours a DAY