Harbor Freight Tools 65159, 65161, 65160 Troubleshooting, Problem Possible Causes Likely Solutions

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Troubleshooting

Problem

Possible Causes

 

Likely Solutions

Decreased output. 1. Not enough air pressure and/

1.

Check for loose connections and make sure

 

or air flow.

 

air supply is providing enough air flow (CFM)

 

 

 

at required pressure (PSI) to tool’s air inlet.

 

 

 

Do not exceed maximum air pressure.

2.

Obstructed trigger.

2.

Clean around trigger to ensure free

 

 

 

movement.

3.

Incorrect lubrication or not

3.

Lubricate using air tool oil and grease

 

enough lubrication.

 

according to directions.

4.

Blocked air inlet screen (if

4.

Clean air inlet screen of buildup.

 

equipped).

 

 

5.Air leaking from loose housing. 5. Make sure housing is properly assembled and tight.

 

6.

Mechanism contaminated.

6.

Have qualified technician clean and lubricate

 

 

 

 

mechanism. Install in-line filter in air supply

 

 

 

 

as stated in Initial Set Up: Air Supply.

 

7.

Vane wear or damage.

7.

Replace all vanes.

Housing heats

1.

Incorrect lubrication or not

1.

Lubricate using air tool oil and grease

during use.

 

enough lubrication.

 

according to directions.

 

2.

Worn parts.

2.

Have qualified technician inspect internal

 

 

 

 

mechanism and replace parts as needed.

Severe air

1. Cross-threaded housing

1.

Check for incorrect alignment and uneven

leakage.

 

components.

 

gaps. If cross-threaded, disassemble and

(Slight air leakage

 

 

 

replace damaged parts before use.

is normal,

2. Loose housing.

2.

Tighten housing assembly. If housing cannot

especially on older

 

 

 

tighten properly, internal parts may be

tools.)

 

 

 

misaligned.

 

3.

Damaged valve or housing.

3.

Replace damaged components.

 

4.

Dirty, worn or damaged valve.

4.

Clean or replace valve assembly.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect air supply before service.

SKU 65159 60 61 For technical questions, please call 1-800-444-3353.

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Contents Model Distributed exclusively by Harbor Freight Tools For technical questions or replacement parts, please callWork area Safety Alert Symbol and Signal WordsSave This Manual GeneralTool use and care Personal safetyMin ServiceSymbol Definitions Air sourceVibration Precautions Specific Safety InstructionsAir Supply Initial Tool Set Up AssemblySpecifications Functional DescriptionInjury from accidental operation General Operating Instructions Tool Set UpOperating Instructions SKU 65159 60 61 For technical questions, please call Cleaning, Maintenance, Lubrication User-Maintenance InstructionsProblem Possible Causes Likely Solutions TroubleshootingPart Description ’ty Parts ListAssembly Diagram Parts List Assembly Diagram Parts List Assembly Diagram Limited 90 DAY Warranty