Powermatic 209HH operating instructions Adjustments, Extension Cords, Belt Tension, Table Rollers

Page 11

Extension Cords

The use of an extension cord is not recommended for this machine, but if one proves necessary make sure the cord rating is suitable for the amperage listed on the machine's motor plate. An undersize cord will cause a drop in line voltage resulting in loss of power and overheating.

The chart in Figure 11 shows the correct size cord to use based on cord length and motor plate amp rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.

Adjustments

Tools required for adjustments:

3, 5, 6, and 10mm hex wrenches

12, 14 and 19mm open-end wrenches Feeler gauges

Straight edge

Gauge block or dial gauge Cross-point (Phillips) screwdriver

Disconnect machine from power source before making any adjust- ments (except feed rate).

Belt Tension

Inspect the tension of the belts frequently during the first few times you use the planer. Belts often stretch during this trial period. If they require tightening, proceed as follows:

1.Remove the belt guard and the rear panel.

2.Loosen the bottom nuts on the motor adjustment screws (Figure 12) with a 19mm wrench.

3.Turn the top nuts to lower the motor plate, which will increase the belt tension.

4.Proper tension is achieved when there is slight deflection in the belt midway between the pulleys, using moderate finger pressure.

5.Tighten the bottom nuts (Figure 12).

Table Rollers

Your planer is supplied with two table rollers (Figure 13) which turn as the stock is fed into the machine, thus reducing friction. It is not possible to give exact dimensions on the proper height setting of the table rollers because each type of wood behaves differently. As a general rule, however, when planing rough stock the table rollers should be set at high position.

Recommended Gauges (AWG) of Extension Cords

 

 

Extension Cord Length *

 

 

 

 

 

 

 

 

Amps

25

50

75

100

150

200

feet

feet

feet

feet

feet

feet

 

 

 

 

 

 

 

< 5

16

16

16

14

12

12

 

 

 

 

 

 

 

5 to 8

16

16

14

12

10

NR

 

 

 

 

 

 

 

8 to 12

14

14

12

10

NR

NR

 

 

 

 

 

 

 

12 to 15

12

12

10

10

NR

NR

 

 

 

 

 

 

 

15 to 20

10

10

10

NR

NR

NR

 

 

 

 

 

 

 

21 to 30

10

NR

NR

NR

NR

NR

 

 

 

 

 

 

 

*based on limiting the line voltage drop to 5V at 150% of the rated amperes.

NR: Not Recommended.

Figure 11

Figure 12

Figure 13

11

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Image 11
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Contents Revision D1 11/06 Copyright WMH Tool Group Vantage Drive Elgin, IllinoisMore Information Warranty and ServiceTable of Contents Page Page Introduction Features Specifications Unpacking Crate Contents FigureHandwheel AssemblyKnife Gauge model 209 only Electrical Connections Extension TablesDust Hood Table Rollers AdjustmentsExtension Cords Belt TensionCutterhead Knife Adjustments Model 209 onlyReplacing and Re-setting Knives Model 209 only Repeated Replacing or Rotating Knife Inserts Model 209HH onlyKnow the Transmitting Rollers of Your Planer Figure Work Table Parallel to CutterheadInfeed and Outfeed Roller Spring Tension Anti-Kickback FingersChipbreaker Height Outfeed Roller HeightInfeed Roller Height Feed Speed Control Changing Accessories for Lowest Feed SpeedPressure Bar Height Chip DeflectorDepth of Cut Return RollersLubrication MaintenanceFigure No Trouble Troubleshooting Operating ProblemsTroubleshooting Mechanical and Electrical Problems Replacement Parts Optional AccessoriesCutterhead Assembly TS-1524031 Parts List Cutterhead Assembly209HH-1003 TS-1482011209-1096 209-1097 Strain Relief, Momentary Switch Cord TS-1540031209-1094 209-1095Base Assembly Parts List Base Assembly Gearbox Assembly 209HH-415 Parts List Gearbox AssemblyTS-1503041 TS-1482031Stand Assembly Parts List Stand Assembly TS-1490041 Parts List Table AssemblyTS-1523041 209-2011 209-2012Electrical Connections Single Phase, 230 Volt only Electrical Connections 3 Phase, 230 Volt only Electrical Connections 3 Phase, 460 Volt only Check leveling of extension tables with main table Gum and pitch with oven cleanerWork area around machine marked off clearly EraserPage WMH Tool Group Vantage Drive Elgin, IL Phone
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209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.
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