Powermatic 209HH operating instructions Cutterhead, Knife Adjustments Model 209 only

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When planing smooth stock the rollers should be set at low position.

NOTE: When raising the roller higher above the table, the range is from .003" to .006" (Figure 14).

The table rollers are factory set for average planing and are parallel to the table surface. If you desire to adjust the table rollers higher or lower, proceed as follows:

1.Disconnect machine from power source.

2.Lay a straight edge across both rollers.

3.On one side of the table, loosen the set screws (Figure 15) with a 3mm hex wrench, and turn the eccentric shafts to raise or lower the rollers.

4.When proper height is achieved, tighten set screws.

5.Adjust the rollers from the opposite side of the table in the same manner.

IMPORTANT: Be sure that the height of front and rear rollers are the same. The table rollers must always be set parallel to the table.

Cutterhead

Although your planer was carefully adjusted at the factory, it should be checked before being put into operation. Any inaccuracies due to rough handling in transit can be corrected by following the directions in this manual.

To check the adjustments you will need a knife- setting gauge (provided), feeler gauges, and a dial gauge or home-made gauge block made of hardwood. This gauge block can be made by following the dimensions shown in Figure 16. You will also need to remove the belt guard, so you can rotate the cutterhead using the pulley.

Knife Adjustments (Model 209 only)

When checking or adjusting cutterhead knives on the model 209 Planer, proceed as follows:

1.Disconnect machine from power source.

2.Remove the six screws and upper cover (Figure 17).

3.To check and adjust knives, use the provided knife setting gauge and check all four knives. Knives should just contact the bottom of the center protrusion (D, Figure 18) of the knife gauge. Make sure the feet of the knife gauge sit solidly upon the cutterhead, and that its shaft is parallel to the cutterhead (see Figure 19).

Figure 14

Figure 15

Figure 16

Figure 17

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Contents Vantage Drive Elgin, Illinois Revision D1 11/06 Copyright WMH Tool GroupWarranty and Service More InformationTable of Contents Page Page Introduction Features Specifications Crate Contents Figure UnpackingAssembly Knife Gauge model 209 onlyHandwheel Extension Tables Dust HoodElectrical Connections Adjustments Extension CordsBelt Tension Table RollersKnife Adjustments Model 209 only CutterheadReplacing and Re-setting Knives Model 209 only Replacing or Rotating Knife Inserts Model 209HH only RepeatedWork Table Parallel to Cutterhead Know the Transmitting Rollers of Your Planer FigureAnti-Kickback Fingers Infeed and Outfeed Roller Spring TensionOutfeed Roller Height Infeed Roller HeightChipbreaker Height Changing Accessories for Lowest Feed Speed Pressure Bar HeightChip Deflector Feed Speed ControlReturn Rollers Depth of CutMaintenance LubricationFigure No Troubleshooting Operating Problems TroubleTroubleshooting Mechanical and Electrical Problems Optional Accessories Replacement PartsCutterhead Assembly Parts List Cutterhead Assembly 209HH-1003TS-1482011 TS-1524031209-1097 Strain Relief, Momentary Switch Cord TS-1540031 209-1094209-1095 209-1096Base Assembly Parts List Base Assembly Gearbox Assembly Parts List Gearbox Assembly TS-1503041TS-1482031 209HH-415Stand Assembly Parts List Stand Assembly Parts List Table Assembly TS-1523041209-2011 209-2012 TS-1490041Electrical Connections Single Phase, 230 Volt only Electrical Connections 3 Phase, 230 Volt only Electrical Connections 3 Phase, 460 Volt only Gum and pitch with oven cleaner Work area around machine marked off clearlyEraser Check leveling of extension tables with main tablePage WMH Tool Group Vantage Drive Elgin, IL Phone
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209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.