Powermatic 209HH operating instructions Pressure Bar Height, Chip Deflector, Feed Speed Control

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Pressure Bar Height

The pressure bar prevents the stock from lifting after it passes under the cutterhead. Check the height of the pressure bar with your gauge block and a .008" (0.2mm) feeler gauge. If adjustment is needed:

1.Remove top cover.

2.Loosen the lock nuts (B, Figure 29) on both ends of the pressure bar and turn the set screws as needed.

3.When the pressure bar contacts the top of the gauge block, tighten the lock nuts (B, Figure 29).

Chip Deflector

The chip deflector (C, Figure 29) keeps wood chips from falling into the outfeed roller. The deflector should be set approximately 1/16" from the tip of the knives. Make sure the deflector's front edge is beveled to match the shape of the cutterhead.

Feed Speed Control

Your machine is equipped with a spiral, serrated infeed roller and a solid steel outfeed roller. When the feed rollers are engaged, they turn to feed the stock. The feed rollers slow automatically when the machine is under heavy load for best planing in all conditions. The feed rollers are driven by chains (A, Figure 30) and sprockets (B, Figure 30) which take power directly from the cutterhead through the oil bath gear box (C, Figure 30).

The gear box has two feed speeds. These are set by pulling out or pushing in the shift lever (D, Figure 30) while the machine is running. The feed speed range is shown in Figure 31.

Do not attempt to change feed speed while stock is passing through the machine. Damage to the gearbox may result.

Changing Accessories for Lowest Feed Speed

The lowest feed speeds for your planer (16.2 fpm and 20.7 fpm) can be obtained by replacing the lower (gear shaft) sprocket and its chain (Figure 31).

A low speed gear kit, consisting of a 50P chain and 12T sprocket, is provided with your planer.

To change the sprocket and chain on your machine, proceed as follows:

Figure 29

Figure 30

Figure 31

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Contents Vantage Drive Elgin, Illinois Revision D1 11/06 Copyright WMH Tool GroupWarranty and Service More InformationTable of Contents Page Page Introduction Features Specifications Crate Contents Figure UnpackingAssembly Knife Gauge model 209 onlyHandwheel Extension Tables Dust HoodElectrical Connections Belt Tension AdjustmentsExtension Cords Table RollersKnife Adjustments Model 209 only CutterheadReplacing and Re-setting Knives Model 209 only Replacing or Rotating Knife Inserts Model 209HH only RepeatedWork Table Parallel to Cutterhead Know the Transmitting Rollers of Your Planer FigureAnti-Kickback Fingers Infeed and Outfeed Roller Spring TensionOutfeed Roller Height Infeed Roller HeightChipbreaker Height Chip Deflector Changing Accessories for Lowest Feed SpeedPressure Bar Height Feed Speed ControlReturn Rollers Depth of CutMaintenance LubricationFigure No Troubleshooting Operating Problems TroubleTroubleshooting Mechanical and Electrical Problems Optional Accessories Replacement PartsCutterhead Assembly TS-1482011 Parts List Cutterhead Assembly209HH-1003 TS-1524031209-1095 209-1097 Strain Relief, Momentary Switch Cord TS-1540031209-1094 209-1096Base Assembly Parts List Base Assembly Gearbox Assembly TS-1482031 Parts List Gearbox AssemblyTS-1503041 209HH-415Stand Assembly Parts List Stand Assembly 209-2011 209-2012 Parts List Table AssemblyTS-1523041 TS-1490041Electrical Connections Single Phase, 230 Volt only Electrical Connections 3 Phase, 230 Volt only Electrical Connections 3 Phase, 460 Volt only Eraser Gum and pitch with oven cleanerWork area around machine marked off clearly Check leveling of extension tables with main tablePage WMH Tool Group Vantage Drive Elgin, IL Phone
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209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.
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