Powermatic 209HH operating instructions

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As with all machines, there is a certain amount of hazard involved with the use of this planer. Use the machine with the respect and caution demanded where safety precautions are concerned. When normal safety precautions are overlooked or ignored, personal injury to the operator can result.

Read, understand and follow the safety and operating instructions found in this manual. Know the limitations and hazards associated with this machine.

Electrical grounding. Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service. In cases where a cord and plug are used, make certain that the grounding plug connects to a suitable ground. Follow the grounding procedure indicated in the National Electrical Code.

Eye safety. Wear an approved safety shield, goggles, or glasses to protect eyes. (NOTE: Common eyeglasses are only impact-resistant, they are not safety glasses.)

Personal protection. Before operating the machine, remove tie, rings, watch and other jewelry and roll up sleeves above the elbows. Remove all loose outer clothing and confine long hair. Protective type footwear should be used. Where the noise exceeds the level of exposure allowed in Section 1910.95 of the OSHA Regulations, use hearing protective devices. Do not wear gloves.

Guards. Keep the machine guards in place for every operation for which they can be used. If any guards are removed for maintenance, DO NOT OPERATE the machine until the guards are reinstalled.

Placement. Place machine so that potential kickback area is not in line with aisles, doorways, wash stations, or other work areas.

Work area. Keep the floor around the machine clean and free of scrap material, saw dust, oil and other liquids to minimize the danger of tripping or slipping. Be sure the table is free of all scrap, foreign material and tools before starting to cut. Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust. It is recommended that anti-skid floor strips are used on the floor area where the operator normally stands and that each machine’s work area be marked off. Provide adequate work space around the machine.

Avoid accidental starting: Make certain motor switch is in off position before connecting power to the machine.

Operator position. Maintain a balanced stance and keep your body under control at all times. Stand to one side out of line with the table and make sure no one else is standing in line with the table.

Housekeeping. Before turning on machine, remove all extra equipment such as keys, wrenches, scrap, and cleaning rags away from the machine

Careless acts. Give the work you are doing your undivided attention. Looking around, carrying on a conversation, and “horseplay” are careless acts that can result in serious injury.

Disconnect machine before performing any service or maintenance or when changing blades. A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete.

Maintain tools in top condition. Keep tools sharp and clean for safe and best performance. Dull tools increase noise levels and can cause kickbacks and glazed surfaces. Check the condition and adjustment of the tools before making any cuts. Follow the sharpening instructions on knife grinding and jointing, installing and adjustments.

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Contents Vantage Drive Elgin, Illinois Revision D1 11/06 Copyright WMH Tool GroupWarranty and Service More InformationTable of Contents Page Page Introduction Features Specifications Crate Contents Figure UnpackingKnife Gauge model 209 only AssemblyHandwheel Dust Hood Extension TablesElectrical Connections Adjustments Extension CordsBelt Tension Table RollersKnife Adjustments Model 209 only CutterheadReplacing and Re-setting Knives Model 209 only Replacing or Rotating Knife Inserts Model 209HH only RepeatedWork Table Parallel to Cutterhead Know the Transmitting Rollers of Your Planer FigureAnti-Kickback Fingers Infeed and Outfeed Roller Spring TensionInfeed Roller Height Outfeed Roller HeightChipbreaker Height Changing Accessories for Lowest Feed Speed Pressure Bar HeightChip Deflector Feed Speed ControlReturn Rollers Depth of CutMaintenance LubricationFigure No Troubleshooting Operating Problems TroubleTroubleshooting Mechanical and Electrical Problems Optional Accessories Replacement PartsCutterhead Assembly Parts List Cutterhead Assembly 209HH-1003TS-1482011 TS-1524031209-1097 Strain Relief, Momentary Switch Cord TS-1540031 209-1094209-1095 209-1096Base Assembly Parts List Base Assembly Gearbox Assembly Parts List Gearbox Assembly TS-1503041TS-1482031 209HH-415Stand Assembly Parts List Stand Assembly Parts List Table Assembly TS-1523041209-2011 209-2012 TS-1490041Electrical Connections Single Phase, 230 Volt only Electrical Connections 3 Phase, 230 Volt only Electrical Connections 3 Phase, 460 Volt only Gum and pitch with oven cleaner Work area around machine marked off clearlyEraser Check leveling of extension tables with main tablePage WMH Tool Group Vantage Drive Elgin, IL Phone
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209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.
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