Powermatic 209HH operating instructions Troubleshooting Mechanical and Electrical Problems

Page 23

Troubleshooting: Mechanical and Electrical Problems

Trouble

Uneven depth of cut side to side.

Board thickness does not match depth of cut scale.

Chain is jumping.

Machine will not start/restart or repeatedly trips circuit breaker or blows fuses.

Probable Cause

Remedy

 

 

Knife projection from cutterhead is

Adjust knife projection.

incorrect (209 only)

 

 

 

Table not parallel to cutterhead.

Adjust table/cutterhead parallelism.

 

 

Depth of cut scale is incorrect.

Adjust depth of cut scale.

 

 

Inadequate tension.

Adjust chain tension.

 

 

Sprockets misaligned.

Align sprockets.

 

 

Sprockets are worn.

Replace sprockets.

 

 

No incoming power.

Verify power connections to planer.

 

 

 

When planer overloads on the circuit

 

breaker built into the motor starter, it

 

takes time for the machine to cool

Overload automatic reset has not

down before restart. Allow unit to

reset.

adequately cool before attempting

 

restart. If problem persists, check

 

amp setting on the motor starter

 

inside the electrical box.

 

 

 

One cause of overloading trips which

 

is not electrical in nature is too heavy

 

a cut. The solution is to take a lighter

 

cut.

 

If too deep a cut is not the problem,

Planer frequently trips.

then check the amp setting on the

overload relay. Match the full load

 

 

amps on the motor as noted on the

 

motor plate.

 

If amp setting is correct then there is

 

probably a loose electrical lead.

 

Check amp setting on motor starter.

 

Verify that planer is on a circuit of

Building circuit breaker trips or fuse

correct size. If circuit size is correct,

there is probably a loose electrical

blows.

lead. Check amp settting on motor

 

 

starter.

 

 

 

Go through all the electrical

 

connections on the planer including

 

motor connections, verifying the

Loose electrical connections.

tightness of each. Look for any signs

 

of electrical arcing which is a sure

 

indicator of loose connections or

 

circuit overload.

 

 

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Contents Revision D1 11/06 Copyright WMH Tool Group Vantage Drive Elgin, IllinoisMore Information Warranty and ServiceTable of Contents Page Page Introduction Features Specifications Unpacking Crate Contents FigureHandwheel AssemblyKnife Gauge model 209 only Electrical Connections Extension TablesDust Hood Table Rollers AdjustmentsExtension Cords Belt TensionCutterhead Knife Adjustments Model 209 onlyReplacing and Re-setting Knives Model 209 only Repeated Replacing or Rotating Knife Inserts Model 209HH onlyKnow the Transmitting Rollers of Your Planer Figure Work Table Parallel to CutterheadInfeed and Outfeed Roller Spring Tension Anti-Kickback FingersChipbreaker Height Outfeed Roller HeightInfeed Roller Height Feed Speed Control Changing Accessories for Lowest Feed SpeedPressure Bar Height Chip DeflectorDepth of Cut Return RollersLubrication MaintenanceFigure No Trouble Troubleshooting Operating ProblemsTroubleshooting Mechanical and Electrical Problems Replacement Parts Optional AccessoriesCutterhead Assembly TS-1524031 Parts List Cutterhead Assembly209HH-1003 TS-1482011209-1096 209-1097 Strain Relief, Momentary Switch Cord TS-1540031209-1094 209-1095Base Assembly Parts List Base Assembly Gearbox Assembly 209HH-415 Parts List Gearbox AssemblyTS-1503041 TS-1482031Stand Assembly Parts List Stand Assembly TS-1490041 Parts List Table AssemblyTS-1523041 209-2011 209-2012Electrical Connections Single Phase, 230 Volt only Electrical Connections 3 Phase, 230 Volt only Electrical Connections 3 Phase, 460 Volt only Check leveling of extension tables with main table Gum and pitch with oven cleanerWork area around machine marked off clearly EraserPage WMH Tool Group Vantage Drive Elgin, IL Phone
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209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

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Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.
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