Grizzly G1021x owner manual Cutting

Page 35

Cutting

Symptom

Possible Cause

Possible Solution

 

 

 

 

 

Excessive snipe (gouge in the end

1.

One or both of the bed rollers are set

1.

Lower the bed rollers

of the board that is uneven with the

 

too high.

 

(Page 19).

rest of the cut).

2.

Outfeed extension table set too low.

2.

Raise the outfeed extension table (Page

 

Note: A small amount of snipe is

 

 

 

14); sometimes raising outfeed extension

 

 

 

table slightly higher than the table helps.

inevitable with all types of planers.

 

 

 

3.

Chipbreaker set too low.

3.

Raise the height of the chipbreaker (Page

The key is minimizing it as much as

possible.

4.

Workpiece is not supported as it

 

27).

 

 

leaves the planer.

4.

Hold the workpiece up slightly as it leaves

 

 

 

 

the outfeed end of the planer.

 

 

 

 

 

Workpiece stops/slows in the mid-

1.

Taking too heavy of a cut.

1.

Take a lighter cut.

dle of the cut.

2.

One or both of the bed rollers are set

2.

Lower/raise the bed rollers (Page 19).

 

 

too low or too high.

 

 

 

3.

Chipbreaker set too low.

3.

Raise height of chipbreaker (Page 27).

 

4.

Feed rollers set too low or too high.

4.

Adjust the feed rollers to the correct height

 

 

 

 

(Page 27)

 

5.

Table not parallel with head casting.

5.

Adjust the table so it is parallel to the head

 

 

 

 

casting.

 

6.

Pitch and glue build up on planer com-

6.

Clean the internal cutterhead components

 

 

ponents.

 

with a pitch/resin dissolving solvent.

 

 

 

 

 

Chipping (consistent pattern).

1.

Knots or conflicting grain direction in

1.

Inspect workpiece for knots and grain

 

 

wood.

 

direction; only use clean stock.

 

2.

Nicked or chipped carbide cutter.

2.

Rotate or replace the affected cutter (Page

 

 

 

 

24).

 

3.

Feeding workpiece too fast.

3.

Slow down the feed rate (Page 18).

 

4.

Taking too deep of a cut.

4.

Take a smaller depth of cut. (Always

 

 

 

 

reduce cutting depth when surface planing

 

 

 

 

or working with hard woods.)

 

5.

Misaligned chipbreaker.

5.

Adjust both sides of the chipbreaker to the

 

 

 

 

correct height (Page 27).

 

 

 

 

 

Fuzzy grain.

1.

Wood may have high moisture con-

1.

Check moisture content and allow to dry if

 

 

tent or surface wetness.

 

moisture is too high.

 

2.

Dull cutters.

2.

Rotate/replace the cutters (Page 24).

 

 

 

 

 

Long lines or ridges that run along

1.

Nicked or chipped cutter(s).

1.

Rotate/replace the cutters (Page 24).

the length of the board

 

 

 

 

 

 

 

 

 

Uneven cutter marks, wavy sur-

1.

Feeding workpiece too fast.

1.

Slow down the feed rate.

face, or chatter marks across the

2.

Chipbreaker set unevenly.

2.

Adjust the height of the chipbreaker (Page

face of the board.

3.

Carbide cutters not evenly installed.

 

27).

 

 

 

 

 

3.

Make sure carbide cutters do not have

 

4.

Worn cutterhead bearings.

 

debris under them; make sure cutters are

 

 

 

 

torqued down evenly.

 

 

 

4.

Replace cutterhead bearings.

 

 

 

 

 

Glossy surface.

1.

Carbide cutters are dull.

1.

Rotate/replace the cutters (Page 24).

 

2.

Feed rate too slow.

2.

Increase the feed rate (Page 18).

 

3.

Cutting depth too shallow.

3.

Increase the depth of cut.

 

 

 

 

 

Chip Marks (inconsistent pattern).

1.

Chips aren't being properly expelled

1.

Use a dust collection system; adjust the

 

 

from the cutterhead.

 

chip deflector in or out depending on your

 

 

 

 

setup (Page 30).

 

 

 

 

 

G1021X 15" Extreme Series Planer

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Image 35
Contents Model G1021X Extreme Series Planer Page Table of Contents Warranty and Returns Contact Info IntroductionForeword Machine Data Sheet G1021X 15 Extreme Series Planer Identification Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Planers Circuit Requirements 220V Single-PhaseItems Needed for SET UPSet Up Safety Set UpTools and Hardware Clean UpInventory Box 1 Figure QtyMoving & Placing Base Unit Site ConsiderationsComponents and Hardware Needed Qty To install the handwheelExtension Tables HandwheelTo check the gearbox oil level To install the dust hoodDust Port Gearbox Oil Level Tighten V-Belts Recommended AdjustmentsTest Run Basic steps of operating the planer are as follows Operation Safety Basic OperationOperations Feed Speed Operation TipsTools Needed Qty Adjustment Height RangeTo adjust the bed rollers Bed RollersRotacator Precision Planer Tool AccessoriesH4979 H4977 Grizzly Dial CalipersBelts MaintenanceCleaning ScheduleTension screw locations LubricationTo rotate or change a carbide cutter ServiceAbout Service Rotating/Changing Carbide CuttersMaximum Allowable Tolerances To adjust the chain tensionChain Tension Table ParallelismTable Parallelism Inspection Distance Below Cutter Edge at BDC Rollers & Chip Breaker HeightsAdjustment locations for the chip Breaker Spring Tension To adjust roller spring tensionScale Calibration Chip Deflector Gap Setting QtyTo adjust the deflector position Chip Deflector PositioningShould you find that the pulleys are out of alignment Anti-Kickback FingersPulley Alignment Motor & Machine Operation Troubleshooting GuideCutting Motor Junction Box G1021X 15 Extreme Series Planer Electrical ComponentsWiring Diagram Planer Table and Base Breakdown Gearbox Breakdown External Gearbox Breakdown Stand and Motor Breakdown Label Placement Description Parts ListBearing 6205-2RS PSS01M SET Screw M6-1 X G1021X 15 Extreme Series Planer Warranty and Returns Page Page