Grizzly G1021x owner manual Troubleshooting Guide, Motor & Machine Operation

Page 34

Troubleshooting Guide

Motor & Machine Operation

Symptom

Possible Cause

Possible Solution

Motor will not start.

1.

Thermal overload relay inside mag-

1.

Press the RESET button on the thermal

 

 

netic switch has tripped.

 

overload relay; investigate reason it tripped

 

 

 

 

to prevent future problems.

 

2.

Low voltage.

2.

Check power line for proper voltage.

 

3.

Open circuit in motor or loose connec-

3.

Inspect all lead connections on motor for

 

 

tions.

 

loose or open connections.

 

 

 

 

 

Fuses or circuit breakers blow.

1.

Short circuit in line cord or plug.

1.

Repair or replace cord or plug for damaged

 

 

 

 

insulation and shorted wires.

 

 

 

 

 

Motor fails to develop full power

1.

Power line overloaded with lights,

1.

Reduce load on power line.

(output of motor decreases rapidly

 

appliances, and other motors.

 

 

with decrease in voltage at motor

2.

Undersized wires or circuits too long.

2.

Increase wire sizes or reduce length of the

terminals).

 

 

 

circuit.

 

 

 

 

 

3.

Motor run capacitor at fault.

3.

Replace run capacitor.

 

 

 

 

 

Motor overheats.

1.

Motor overloaded during operation.

1.

Reduce cutting load; take lighter cuts.

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air circu-

 

 

restricted.

 

lation.

 

 

 

 

 

Motor stalls or shuts off during a

1.

Motor overloaded during operation.

1.

Reduce cutting load; take lighter cuts.

cut.

2.

Thermal overload protection tripped

2.

Press the RESET button on the thermal

 

 

in magnetic switch.

 

overload relay, located inside the magnetic

 

 

 

 

switch.

 

3.

Short circuit in motor or loose connec-

3.

Repair or replace connections on motor for

 

 

tions.

 

loose or shorted terminals or worn insula-

 

 

 

 

tion.

 

4.

Circuit breaker tripped.

4.

Install correct circuit breaker; reduce # of

 

 

 

 

machines running on that circuit.

 

 

 

 

 

Cutterhead slows or squeals when

1.

V-belt(s) loose.

1.

Tighten V-belts (Page 22).

cutting, especially on start-up.

2.

V-belt(s) worn out.

2.

Replace V-belt(s) (Page 22).

 

 

 

 

 

Loud repetitious noise coming from

1.

Pulley set screws or keys are missing

1.

Inspect keys and set screws. Replace or

machine.

 

or loose.

 

tighten if necessary.

 

2.

Motor fan is hitting the cover.

2.

Adjust fan cover mounting position, tighten

 

 

 

 

fan, or shim fan cover.

 

3.

V-belt(s) damaged.

3.

Replace V-belts (Page 22).

 

 

 

 

 

Vibration when running or cutting.

1.

Loose or damaged blade.

1.

Tighten or replace blade.

 

2.

Damaged V-belt(s).

2.

Replace V-belt(s).

 

3.

Worn cutterhead bearings.

3.

Check/replace cutterhead bearings.

 

 

 

 

 

Table

Symptom

Possible Cause

Possible Solution

Table is hard to adjust.

1.

Table lock is engaged or partially

1.

Completely loosen the table lock.

 

 

engaged.

 

 

 

2.

Drive chain is dirty.

2.

Clean and lubricate the drive chain (see

 

 

 

 

Page 22 and Page 25).

 

 

 

 

 

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G1021X 15" Extreme Series Planer

Image 34
Contents Model G1021X Extreme Series Planer Page Table of Contents Warranty and Returns Foreword IntroductionContact Info Machine Data Sheet G1021X 15 Extreme Series Planer Identification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Planers 220V Single-Phase Circuit RequirementsSet Up SET UPSet Up Safety Items Needed forBox 1 Figure Qty Clean UpInventory Tools and HardwareSite Considerations Moving & Placing Base UnitHandwheel To install the handwheelExtension Tables Components and Hardware Needed QtyDust Port Gearbox Oil Level To install the dust hoodTo check the gearbox oil level Test Run Recommended AdjustmentsTighten V-Belts Operations Operation Safety Basic OperationBasic steps of operating the planer are as follows Operation Tips Feed SpeedBed Rollers Adjustment Height RangeTo adjust the bed rollers Tools Needed QtyAccessories Rotacator Precision Planer ToolGrizzly Dial Calipers H4979 H4977Schedule MaintenanceCleaning BeltsLubrication Tension screw locationsRotating/Changing Carbide Cutters ServiceAbout Service To rotate or change a carbide cutterTable Parallelism To adjust the chain tensionChain Tension Maximum Allowable TolerancesTable Parallelism Inspection Rollers & Chip Breaker Heights Distance Below Cutter Edge at BDCAdjustment locations for the chip Breaker To adjust roller spring tension Spring TensionChip Deflector Positioning Chip Deflector Gap Setting QtyTo adjust the deflector position Scale CalibrationPulley Alignment Anti-Kickback FingersShould you find that the pulleys are out of alignment Troubleshooting Guide Motor & Machine OperationCutting Electrical Components Motor Junction Box G1021X 15 Extreme Series PlanerWiring Diagram Planer Table and Base Breakdown Gearbox Breakdown External Gearbox Breakdown Stand and Motor Breakdown Label Placement Parts List DescriptionBearing 6205-2RS PSS01M SET Screw M6-1 X G1021X 15 Extreme Series Planer Warranty and Returns Page Page