Bryant 604D--A Outdoor Coil, Indoor Coil, and Condensate Drain Pan, Outdoor Fan

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!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect and install lockout tag on electrical power to the unit before cleaning and lubricating the blower motor and wheel.

To clean the blower motor and wheel:

1.Remove and disassemble blower assembly as follows:

a.Remove blower access panel (see Fig. 20).

b.Disconnect 5 pin plug and 4 pin plug from indoor blower motor. Remove capacitor if required.

c.On all units remove blower assembly from unit. Remove screws securing blower to blower partition and slide assembly out. Be careful not to tear insulation in blower compartment.

d.Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly.

e.Loosen setscrew(s) that secures wheel to motor shaft, remove screws that secure motor mount brackets to housing, and slide motor and motor mount out of housing.

2.Remove and clean blower wheel as follows:

a.Ensure proper reassembly by marking wheel orientation.

b.Lift wheel from housing. When handling and/or cleaning blower wheel, be sure not to disturb balance weights (clips) on blower wheel vanes.

c.Remove caked-on dirt from wheel and housing with a brush. Remove lint and/or dirt accumulations from wheel and housing with vacuum cleaner, using soft brush attachment. Remove grease and oil with mild solvent.

d.Reassemble wheel into housing.

e.Reassemble motor into housing. Be sure setscrews are tightened on motor shaft flats and not on round part of shaft. Reinstall blower into unit. Reinstall capacitor if required.

f.Connect 5 pin plug and 4 pin plug to indoor blower motor.

g.Reinstall blower access panel (see Fig. 20).

3.Restore electrical power to unit. Start unit and check for proper blower rotation and motor speeds during cooling cycles.

Step 2 — Outdoor Coil, Indoor Coil, and Condensate Drain Pan

Inspect the condenser coil, evaporator coil, and condensate drain pan at least once each year.

The coils are easily cleaned when dry; therefore, inspect and clean the coils either before or after each cooling season. Remove all obstructions, including weeds and shrubs, that interfere with the airflow through the condenser coil.

Straighten bent fins with a fin comb. If coated with dirt or lint, clean the coils with a vacuum cleaner, using the soft brush attachment. Be careful not to bend the fins. If coated with oil or grease, clean the coils with a mild detergent-and-water solution. Rinse coils with clear water, using a garden hose. Be careful not to splash water on motors, insulation, wiring, or air filter(s). For best results, spray condenser coil fins from inside to outside the unit. On units with an outer and inner condenser coil, be sure to clean between the coils. Be sure to flush all dirt and debris from the unit base.

Inspect the drain pan and condensate drain line when inspecting the coils. Clean the drain pan and condensate drain by removing all foreign matter from the pan. Flush the pan and drain trough with clear water. Do not splash water on the insulation, motor, wiring, or air filter(s). If the drain trough is restricted, clear it with a plumbers snake or similar probe device.

Step 3 — Outdoor Fan

Keep the condenser fan free from all obstructions to ensure proper cooling operation. Never place articles on top of the unit. Damage to unit may result.

1.Remove 6 screws holding outdoor grille and motor to top cover.

2.Turn motor/grille assembly upside down on top cover to expose fan blade.

3.Inspect the fan blades for cracks or bends.

4.If fan needs to be removed, loosen setscrew and slide fan off motor shaft.

5.When replacing fan blade, position blade back to same posi- tion as before.

6.Ensure that setscrew engages the flat area on the motor shaft when tightening.

7.Replace grille.

604D-- -- A

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Contents Safety Considerations Table of ContentsProvide Unit Support Receiving and InstallationIntroduction Check EquipmentProperty Damage Hazard Rig and Place UnitUnit Falling Hazard 604D--A24-36 Unit Dimensions 604D--A42-60 Unit Dimensions CPRFCURB013A00 SizeCPRFCURB010A00 CPRFCURB012A00Rigging/Lifting of Unit See Fig Select and Install DuctworkCorner Weights Small Cabinet Corner Weights Large Cabinet Personal Injury and Electrical Operation Hazard Supply and Return Duct OpeningsUnit Component Damage Hazard Install Electrical ConnectionsProvide for Condensate Disposal High-Voltage ConnectionsStandard Connections Special Procedures for 208-V OperationAccessory Electric Heaters Installation Control Voltage ConnectionsMinimum Airflow for Reliable Electric Heater Operation CFM Physical Data Unit 604D--A604D a Cont. Ladder Wiring Schematics 208/230-1-60 Connection Wiring Schematics 208/230-3-60 Cont. Ladder Wiring Schematics 208/230-3-60 Connection Wiring Diagram Cont. Ladder Wiring Diagram Checking Cooling and Heating Control Operation Start-Up AdjustmentsSTART-UP Check for Refrigerant LeaksUnit Operation Hazard Checking and Adjusting Refrigerant ChargeIndoor Airflow and Airflow Adjustments 604D--A Sequence of OperationColor Coding for Indoor Fan Motor Leads Two Cooling Fan Speeds Set-up Dehumidification feature usedSingle Speed Cooling With Higher Electric Heat Speed Continuous Fan OperationTypical Heat Pump Operation, Cooling Mode Air Filter MaintenanceDefrost Control Outdoor Fan Outdoor Coil, Indoor Coil, and Condensate Drain PanFilter Pressure Drop Table IN. W.C A24-60 Series a604D--A Wet Coil Pressure Drop IN. W.C Cooling Charging Table-Subcooling Refrigerant Circuit Electrical Controls and WiringCopeland Scroll Compressor Puron Refrigerant Pressure SwitchesLoss of Charge Switch High-Pressure SwitchSystem Information TroubleshootingSTART-UP Checklist Puronr R-410A Quick Reference Guide Symptom Cause Remedy Troubleshooting ChartIII. START-UP Electrical Supply Voltage Compressor Amps TemperaturesRemove and Store in Job Files Preliminary Information Model noSmall Chassis Vertical Economizer Factory Installed Option GeneralAccessories InstallationPart Number Filter Part NumberHood Divider Removed Economizer Hood Assembly Horizontal Return Duct Cover Panel and Hood Divider Removal Large ChassisLeft Hood Side Hood Assembly Economizer Standard Sensors ConfigurationSupply AIR Temperature SAT SENSOR-The supply Temperature11.7C 12.8C 14.4C 17.2C 20C 22.8C 25.6C Economizer Controller 604D-- -- a Economizer Wiring Diagram A10200 Cont. Ladder Wiring Diagram A10199 604D-- -- a 604D-- -- a Operation CO2 Sensor Standard SettingsCO2 Sensor Standard Settings Economizer Input/Output Logic Troubleshooting 604D--A 30-36 3 Phase with Economizer 604D--A 42-60 3 Phase with Economizer

604D--A specifications

The Bryant 604D--A is a remarkable heating and cooling unit designed for both efficiency and performance, making it an ideal choice for homeowners seeking optimal climate control solutions. Its impressive array of features, technologies, and characteristics sets it apart in the HVAC market.

One of the standout features of the Bryant 604D--A is its advanced two-stage cooling system. This design allows the unit to adjust its cooling output based on the current temperature and humidity levels, which ensures a comfortable indoor environment while optimizing energy consumption. This two-stage operation is particularly beneficial during transitional seasons when temperatures fluctuate, providing a quieter operation and increased efficiency.

The Bryant 604D--A incorporates high-efficiency compressor technology that maximizes cooling capability while minimizing energy usage. This energy-efficient operation is further enhanced by its excellent SEER (Seasonal Energy Efficiency Ratio) rating. By achieving a high SEER rating, the 604D--A not only promotes energy savings but also contributes to lower utility bills, making it an economically sound investment for homeowners.

Another key characteristic of the Bryant 604D--A is its durable construction. Built with quality materials, this unit is designed to withstand varying weather conditions, ensuring longevity and reliable performance over the years. Its robust design also minimizes vibrations and noise, making it a quieter option compared to many competing systems.

Smart technology integration is also a significant highlight of the Bryant 604D--A. It features wireless connectivity, allowing users to control their heating and cooling settings remotely through a smartphone app. This modern convenience enables homeowners to adjust their indoor climate on-the-go, enhancing user comfort and convenience.

Additionally, the Bryant 604D--A is equipped with an advanced filtration system that helps to improve indoor air quality. By capturing dust, pollen, and other particles, this filtration system ensures that the air circulating within the home remains clean and healthy.

In conclusion, the Bryant 604D--A is a high-performance HVAC unit that excels in energy efficiency, durability, and convenience. With its advanced technology, quiet operation, and user-friendly features, it stands as a premier choice for those looking to elevate their home comfort while maintaining cost-effectiveness and sustainability. Whether for new installations or as a replacement for an outdated system, the Bryant 604D--A is undoubtedly a leader in modern climate control solutions.
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