Bryant 604D--A Copeland Scroll Compressor Puron Refrigerant, Indoor Airflow, Pressure Switches

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COMPRESSOR

CONTROL

BLOWER ACCESS

ACCESS PANEL PANEL

High pressure may be caused by a dirty outdoor coil, failed fan motor, or outdoor air recirculation.

To check switch:

1.Turn off all power to unit.

2.Disconnect leads on switch.

3.Apply ohm meter leads across switch. You should have continuity on a good switch.

Step 11 — Copeland Scroll Compressor (Puron Refrigerant)

The compressor used in this product is specifically designed to operate with Puron (R-410A) refrigerant and cannot be interchanged.

!WARNING

EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death or property damage.

Wear safety glasses and gloves when handling refrigerants.

604D-- -- A

ACCESS PANEL

A09207

Fig. 20 - Unit Access Panels

Step 6 — Indoor Airflow

The heating and/or cooling airflow does not require checking unless improper performance is suspected. If a problem exists, be sure that all supply-air and return-air grilles are open and free from obstructions, and that the air filter is clean. When necessary, refer to Indoor Airflow and Airflow Adjustments section to check the system airflow.

Step 7 — Metering Devices-TXV & Piston

This unit uses 2 types of metering devices. The outdoor metering device is a fixed orifice and is contained in the brass hex-body in each liquid line feeding the outdoor coils. The indoor metering device is a TXV type device.

Step 8 — Pressure Switches

Pressure switches are protective devices wired into control circuit (low voltage). They shut off compressor if abnormally high or low pressures are present in the refrigeration circuit. These pressure switches are specifically designed to operate with Puron (R-410A) systems. R-22 pressure switches must not be used as replacements for the Puron (R-410A) system.

Step 9 — Loss of Charge Switch

This switch is located on the liquid line and protects against low suction pressures caused by such events as loss of charge, low airflow across indoor coil, dirty filters, etc. It opens on a pressure drop at about 20 psig. If system pressure is above this, switch should be closed. To check switch:

1.Turn off all power to unit.

2.Disconnect leads on switch.

3.Apply ohm meter leads across switch. You should have continuity on a good switch.

NOTE: Because these switches are attached to refrigeration system under pressure, it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists. If switch must be removed, remove and recover all system charge so that pressure gauges read 0 psi. Never open system without breaking vacuum with dry nitrogen.

Step 10 — High-Pressure Switch

The high-pressure switch is located in the discharge line and protects against excessive condenser coil pressure. It opens at 650 psig.

Keep torches and other ignition sources away from refrigerant and oils.

The scroll compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll. The scroll compressor has no dynamic suction or discharge valves, and it is more tolerant of stresses caused by debris, liquid slugging, and flooded starts. The compressor is equipped with an internal pressure relief port. The pressure relief port is a safety device, designed to protect against extreme high pressure. The relief port has an operating range between 550 and 625 psig differential pressure.

Step 12 — Refrigerant System

This step covers the refrigerant system of the 604D--A, including the compressor oil needed, servicing systems on roofs containing synthetic materials, the filter drier and refrigerant charging.

Refrigerant

!WARNING

PROPERTY HAZARD, PERSONAL INJURY OR ENVIRONMENTAL HAZARD

Failure to follow this warning could result in property damage or personal injury or death.

This system uses Puron (R-410A) refrigerant which has higher operating pressures than R-22 and other refrigerants. No other refrigerant may be used in this system. Gauge set, hoses, and recovery system must be designed to handle Puron. If you are unsure consult the equipment manufacturer.

Compressor Oil

The Copeland scroll compressor uses 3MAF POE oil. If additional oil is needed, use Uniqema RL32-3MAF. If this oil is not available, use Copeland Ultra 32 CC or Mobil Arctic EAL22 CC. This oil is extremely hygroscopic, meaning it absorbs water readily. POE oils can absorb 15 times as much water as other oils designed to HCFC and CFC refrigerants. Take all necessary precautions to avoid exposure of the oil to the atmosphere.

Servicing Systems on Roofs with Synthetic Materials

POE (polyolester) compressor lubricants are known to cause long term damage to some synthetic roofing materials. Exposure, even if immediately cleaned up, may cause embrittlement (leading to cracking) to occur in one year or more. When performing any service that may risk exposure of compressor oil to the roof, take appropriate precautions to protect roofing. Procedures which risk oil leakage include, but are not limited to, compressor replacement,

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Contents Safety Considerations Table of ContentsProvide Unit Support Receiving and InstallationIntroduction Check EquipmentRig and Place Unit Unit Falling HazardProperty Damage Hazard 604D--A24-36 Unit Dimensions 604D--A42-60 Unit Dimensions CPRFCURB013A00 SizeCPRFCURB010A00 CPRFCURB012A00Select and Install Ductwork Corner Weights Small Cabinet Corner Weights Large CabinetRigging/Lifting of Unit See Fig Personal Injury and Electrical Operation Hazard Supply and Return Duct OpeningsUnit Component Damage Hazard Install Electrical ConnectionsProvide for Condensate Disposal High-Voltage ConnectionsStandard Connections Special Procedures for 208-V OperationAccessory Electric Heaters Installation Control Voltage ConnectionsMinimum Airflow for Reliable Electric Heater Operation CFM Physical Data Unit 604D--A604D a Cont. Ladder Wiring Schematics 208/230-1-60 Connection Wiring Schematics 208/230-3-60 Cont. Ladder Wiring Schematics 208/230-3-60 Connection Wiring Diagram Cont. Ladder Wiring Diagram Checking Cooling and Heating Control Operation Start-Up AdjustmentsSTART-UP Check for Refrigerant LeaksUnit Operation Hazard Checking and Adjusting Refrigerant ChargeIndoor Airflow and Airflow Adjustments 604D--A Sequence of OperationColor Coding for Indoor Fan Motor Leads Two Cooling Fan Speeds Set-up Dehumidification feature usedSingle Speed Cooling With Higher Electric Heat Speed Continuous Fan OperationTypical Heat Pump Operation, Cooling Mode Maintenance Defrost ControlAir Filter Outdoor Fan Outdoor Coil, Indoor Coil, and Condensate Drain PanA24-60 Series a 604D--A Wet Coil Pressure Drop IN. W.CFilter Pressure Drop Table IN. W.C Cooling Charging Table-Subcooling Refrigerant Circuit Electrical Controls and WiringCopeland Scroll Compressor Puron Refrigerant Pressure SwitchesLoss of Charge Switch High-Pressure SwitchTroubleshooting START-UP ChecklistSystem Information Puronr R-410A Quick Reference Guide Symptom Cause Remedy Troubleshooting ChartIII. START-UP Electrical Supply Voltage Compressor Amps TemperaturesRemove and Store in Job Files Preliminary Information Model noSmall Chassis Vertical Economizer Factory Installed Option GeneralAccessories InstallationPart Number Filter Part NumberHood Divider Removed Economizer Hood Assembly Horizontal Return Duct Cover Panel and Hood Divider Removal Large ChassisLeft Hood Side Hood Assembly Economizer Standard Sensors ConfigurationSupply AIR Temperature SAT SENSOR-The supply Temperature11.7C 12.8C 14.4C 17.2C 20C 22.8C 25.6C Economizer Controller 604D-- -- a Economizer Wiring Diagram A10200 Cont. Ladder Wiring Diagram A10199 604D-- -- a 604D-- -- a CO2 Sensor Standard Settings CO2 Sensor Standard Settings Economizer Input/Output LogicOperation Troubleshooting 604D--A 30-36 3 Phase with Economizer 604D--A 42-60 3 Phase with Economizer

604D--A specifications

The Bryant 604D--A is a remarkable heating and cooling unit designed for both efficiency and performance, making it an ideal choice for homeowners seeking optimal climate control solutions. Its impressive array of features, technologies, and characteristics sets it apart in the HVAC market.

One of the standout features of the Bryant 604D--A is its advanced two-stage cooling system. This design allows the unit to adjust its cooling output based on the current temperature and humidity levels, which ensures a comfortable indoor environment while optimizing energy consumption. This two-stage operation is particularly beneficial during transitional seasons when temperatures fluctuate, providing a quieter operation and increased efficiency.

The Bryant 604D--A incorporates high-efficiency compressor technology that maximizes cooling capability while minimizing energy usage. This energy-efficient operation is further enhanced by its excellent SEER (Seasonal Energy Efficiency Ratio) rating. By achieving a high SEER rating, the 604D--A not only promotes energy savings but also contributes to lower utility bills, making it an economically sound investment for homeowners.

Another key characteristic of the Bryant 604D--A is its durable construction. Built with quality materials, this unit is designed to withstand varying weather conditions, ensuring longevity and reliable performance over the years. Its robust design also minimizes vibrations and noise, making it a quieter option compared to many competing systems.

Smart technology integration is also a significant highlight of the Bryant 604D--A. It features wireless connectivity, allowing users to control their heating and cooling settings remotely through a smartphone app. This modern convenience enables homeowners to adjust their indoor climate on-the-go, enhancing user comfort and convenience.

Additionally, the Bryant 604D--A is equipped with an advanced filtration system that helps to improve indoor air quality. By capturing dust, pollen, and other particles, this filtration system ensures that the air circulating within the home remains clean and healthy.

In conclusion, the Bryant 604D--A is a high-performance HVAC unit that excels in energy efficiency, durability, and convenience. With its advanced technology, quiet operation, and user-friendly features, it stands as a premier choice for those looking to elevate their home comfort while maintaining cost-effectiveness and sustainability. Whether for new installations or as a replacement for an outdated system, the Bryant 604D--A is undoubtedly a leader in modern climate control solutions.
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