Roberts Gorden EP-203 service manual Pump Scroll, Impeller and Motor, Suspension Points, Pump Boot

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SECTION 8: SERVICING INSTRUCTIONS

8.3 Maintenance Checklist

Installation, Service and Annual Inspection of the pump must be done by a contractor qualified in the installation and service of gas-fired heat- ing equipment.

Turn off the system and ensure power and gas supply is shut off before servicing equipment.

Read this manual carefully before installation, operation, or service of this equipment.

System Tubing and Vent Venting must be intact. Using a flashlight, look for obstructions, cracks on the

Pipepipe, gaps in the sealed areas or corrosion.

The area must be free of dirt and dust or blockage.

Remove any carbon deposits or scale using a wire brush.

Replace pipe if there are any holes due to corrosion. Seal any gaps in venting to prevent condensate leakage.

Pump Scroll, Impeller and Motor

Compressed air or a vacuum cleaner may be used to clean dust and dirt.

Check for corrosion, if any parts have corroded through, replace as neces- sary.

Ensure all hex nuts are tight for proper seal.

Suspension Points

Make sure the pump is hanging securely.

 

Look for signs of wear on the mounting angles, wall mounting points or ceiling

 

mounting points.

 

 

Pump Boot

Inspect pump boot at pump inlet and outlet for cracking or deterioration.

 

Replace if cracks are found.

 

Ensure band clamps are tight at all connection points.

Condensate Trap, Drain Cap

Check connection of tee to drain cap and between tee and condensate trap. Seal connections between tee and drain cap to prevent condensate leakage.

Screw condensate trap tightly into drain cap or pump inlet assembly to pre- vent leakage.

Condensate trap should be filled with water.

Pressure Switch

Ensure that wiring is intact.

 

 

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Contents EP-200 Series Pump Page 2004 Table of ContentsPage Major Component Descriptions Table of FiguresPage Manpower Requirements Heating System SafetyUnpacking the Pump 3.1 Open Shipping Cartons Installer ResponsibilityCorrosive Chemicals National Standards and Applicable CodesMajor Components 01311700 EP-200 Series Accessory Package EP-203 Pump Package P/N Description Quantity Attaching Pump Scroll Pump InstallationAttaching the Inlet Plate Assembly Pump AssemblyInstall Motor Shaft Seal Motor Shaft Seal AssemblyPump Suspension Wall Mounting Angle Assembly Wall Bracket AssemblyWall Mounting Mounting Platform Optional Platform AssemblyCondensate Trap and Condensate Tee Condensate Check ValveEP-201 Motor Wiring Motor WIRING6.1 Prior to OperationVent Length Vent Size Venting 18 min.-40 max Cm min Cm max 10 3 m Vertical Venting To Change the Motor and/or the Impeller Pre-Season Maintenance and Annual InspectionServicing Instructions Suspension Points Pump BootPressure Switch Pump Scroll, Impeller and MotorAccessories Replacement Parts and AccessoriesReplacement Parts Pump Specifications Model EP-201 EP-203 SpecificationsPage Limitations on Authority Representatives Warranty is Void ifRoberts Gordon EP-200 ROBERTS-GORDON will not PAY for