Miller Electric DVI-2 R Welding arc not stable Wire slipping in drive rolls, Welding power source

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Problem

Probable Cause

Remedy

 

 

 

Welding arc not stable.

Wire slipping in drive rolls.

Adjust pressure setting on wire feed rolls. Replace worn

 

 

drive rolls if necessary.

 

 

 

 

Wrong size gun liner or contact tip.

Match liner and contact tip to wire size and type.

 

 

 

 

Incorrect voltage setting for selected wire feed speed on

Readjust welding parameters.

 

welding power source.

 

 

 

 

 

Loose connections at the gun weld cable or work cable.

Check and tighten all connections.

 

 

 

 

Gun in poor shape or loose connection inside gun.

Repair or replace gun as necessary.

 

 

 

OM-232 386 Page 41

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Contents Processes OM-232 386BDescription File MIG GmawFrom Miller to You Table of Contents − Parts List − MIG Welding Gmaw GuidelinesTypical MIG Process Connections Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-232 386 Symbols And Definitions − InstallationSpecifications − Definitions40% duty cycle at 150 amps Minutes Welding Minutes Resting Duty Cycle And OverheatingOverheating MinutesCorrect Installation Connecting To Weld Output TerminalsVolt-Ampere Curves Range Range 4 RangeSetting Gun Polarity For Wire Type Installing Work Cable And ClampPolarity Changeover Label Information 11/16Installing Gas Supply Rear PanelTools Needed 8, 5/8 Installing 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionUse compression spring With 8 in 200 mm spools To turn spool, tension is set230 VAC =GND/PE Earth Ground Connecting 1-Phase Input Power For 230 VACElectrical Service Guide For 230 VAC Hz Single PhaseExtension Cord Data Selecting a Location And Connecting Input Power Do not move or operate unit where it could tip18 in 457 mm of space for airflow Pressure Threading Welding WireScale Remove gun nozzle and contact tipTurn Off unit, and disconnect input power Connecting An Optional Spool Gun − Operation ControlsVoltage Control Voltage Chart Settings Weld Parameter ChartInput Line Parameter226 652-A Routine Maintenance − Maintenance &TROUBLESHOOTINGChanging Drive Roll and Wire Inlet Guide Unit OverloadTroubleshooting Aligning Drive Rolls and Wire GuideTurn Off power Welding Trouble RemedyWire Drive/Gun Trouble Remedy OM-232 386 Welding Power Source Circuit Diagram − Electrical Diagram229 598-B Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsAmperage Select VoltageGroove Welds Holding And Positioning Welding GunPush Conditions That Affect Weld Bead ShapePerpendicular Drag Short Normal LongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete Fusion Troubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionWeld bead Problem Probable Cause Remedy Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases ApplicationReadjust welding parameters Welding arc not stable Wire slipping in drive rollsWelding power source Drive rolls if necessaryDrive Roll And Wire Guide Kits − Parts ListService Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s