Miller Electric DVI-2 R manual Electrical Service Guide For 230 VAC, Extension Cord Data

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.A complete Parts List is available at www.MillerWelds.com

4-10. Electrical Service Guide For 230 VAC

Failure to follow these fuse and circuit breaker recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated branch circuit that applies to the rated output and duty cycle of the welding power source.

 

60 Hz Single Phase

 

 

Input Voltage

230

 

 

Input Amperes At Rated Output

25

 

 

Max Recommended Standard Fuse Rating In Amperes

 

Circuit Breaker 1, Time-Delay 2

30

Normal Operating 3

35

Min Input Conductor Size In AWG 4

12

Max Recommended Input Conductor Length In Feet (Meters)

79

(24)

 

 

 

Min Grounding Conductor Size In AWG 4

12

Reference: 2005 National Electrical Code (NEC) (including article 630)

 

1Choose a circuit breaker with time-current curves comparable to a Time Delay Fuse.

2“Time-Delay” fuses are UL class “RK5” .

3“Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and above).

4Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table 310.16. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements.

4-11. Extension Cord Data

.When calculating max. cord length, remember to include conductor length from line disconnect device to input power receptacle.

 

Input Power

 

 

 

Input Voltage

Phase

Hertz

Conductor Size

Max. Cord Length

 

 

 

 

 

115 V

1

60

10 AWG

34 ft (10 m)

 

 

 

 

 

230 V

1

60

12 AWG

79 ft (24 m)

 

 

 

 

 

OM-232 386 Page 18

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Contents Description OM-232 386BProcesses File MIG GmawFrom Miller to You Table of Contents − MIG Welding Gmaw Guidelines − Parts ListTypical MIG Process Connections Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion Risque D’INCENDIE OU D’EXPLO LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-232 386 Specifications − InstallationSymbols And Definitions − DefinitionsOverheating Duty Cycle And Overheating40% duty cycle at 150 amps Minutes Welding Minutes Resting MinutesVolt-Ampere Curves Connecting To Weld Output TerminalsCorrect Installation Range Range 4 RangePolarity Changeover Label Information Installing Work Cable And ClampSetting Gun Polarity For Wire Type 11/16Rear Panel Installing Gas SupplyTools Needed 8, 5/8 Use compression spring Installing MIG Wire Spool and Adjusting Hub TensionInstalling 1 Or 2 lb Wire Spool With 8 in 200 mm spools To turn spool, tension is setConnecting 1-Phase Input Power For 230 VAC 230 VAC =GND/PE Earth GroundHz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input Power18 in 457 mm of space for airflow Scale Threading Welding WirePressure Remove gun nozzle and contact tipTurn Off unit, and disconnect input power Connecting An Optional Spool Gun Controls − OperationVoltage Control Input Line Weld Parameter ChartVoltage Chart Settings Parameter226 652-A Changing Drive Roll and Wire Inlet Guide − Maintenance &TROUBLESHOOTINGRoutine Maintenance Unit OverloadTurn Off power Aligning Drive Rolls and Wire GuideTroubleshooting Welding Trouble RemedyWire Drive/Gun Trouble Remedy OM-232 386 − Electrical Diagram Welding Power Source Circuit Diagram229 598-B − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsAmperage Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Groove WeldsPerpendicular Drag Conditions That Affect Weld Bead ShapePush Short Normal LongGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadWeld bead Common MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentProblem Probable Cause Remedy ApplicationWelding power source Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Drive rolls if necessary− Parts List Drive Roll And Wire Guide KitsYour distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s