Miller Electric DS-74S16, DS-74S12 manual Specifications, Installing Swivel Into Pipe Post, Rating

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SECTION 3 − INTRODUCTION

3-1. Specifications

Type of Input

Welding Power

Wire Feed Speed

Wire Diameter

Welding Circuit

Weight

Power

Source Type

Range

Range

Rating

 

 

 

 

 

 

 

 

 

Standard: 50 To 780 ipm

.023 To 1/8 in (0.6

100 Volts,

12 ft (3.7 m):

24 Volts AC

Constant Voltage (CV)

(1.3 To 19.8 mpm)

Single-Phase

 

To 3.2 mm)

750 Amperes, 100%

207 lb (94 kg)

DC With 14-Pin And

 

 

 

10 Amperes

Optional High Speed: 92

 

Duty Cycle

 

Contactor Control

Max Spool Weight:

16 ft (4.9 m):

50/60 Hertz

To 1435 ipm (2.3 To 36.5

 

 

60 lb (27 kg)

 

280 lb (127 kg)

 

 

mpm)

 

 

 

 

 

 

 

 

 

 

 

 

 

12 ft (3.7 m) Boom

16 ft (4.9 m) Boom

 

 

 

Maximum Height With 4 ft (1.2 m) Post

17 ft (5.2 m)

21 ft (6.4 m)

 

 

 

Vertical Lift Of Boom

Horizontal to 60° Above Horizontal

Horizontal to 60° Above Horizontal

 

 

 

SECTION 4 − INSTALLATION

4-1. Installing Swivel Into Pipe Post

5

4

23

1

YDo not remove Safety Collar until instructed to.

1Swingpak Base or CBC Cart

2Pipe Post With Base

3Steel Bolt

Secure as shown using as a mini- mum 1/2 in diameter SAE grade 5 steel bolts.

4 Swivel Assembly

Insert into pipe post. Lubricate swivel.

5 Safety Collar

Tools Needed: 3/4 in

152 268-B

OM-1500-13 Page 9

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Contents Processes OM-1500-13 207 494HDescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéInstalling Swivel Into Pipe Post SpecificationsDo not remove Safety Collar until instructed to RatingInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Equipment Connection Diagram Pin Plug Information Control Box ConnectionsPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableOut touching Installing And Threading Welding WireCurrent Detect Override OFF Factory Default S1-1 And S1-2 Setting Internal DIP SwitchesRight Side Motor Control Board PC1 Left Side Motor PC101 Automatic Run-In OFF S1-1 And S1-2PC60 Optional Equipment DIP Switch SettingsLeft/Right Select Switch Jog/Purge Power SwitchVoltage Control And Digital Meters Trigger Hold SwitchDisconnect power before maintaining Routine MaintenanceMonths Diagnostics Disconnect power before troubleshooting TroubleshootingTrouble Remedy OM-1500-13 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 130 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item Drive Assembly, Wire PLG5 Support, Hub & Reel Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPage Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record

DS-74D12, DS-74S12, and DS-74D16, DS-74S16 specifications

Miller Electric has long been recognized for its high-quality welding and cutting equipment. Among their extensive lineup, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models stand out for their robust features and advanced technologies tailored for professional welders and metal fabricators.

The Miller DS-74S16 is particularly engineered for heavy-duty applications, making it perfect for industrial environments. It boasts a powerful input range, providing versatility for different welding processes. Its user-friendly interface allows for quick adjustments, ensuring efficiency during operation. The design emphasizes safety and reliability, with protections against overcurrent and thermal overload. Similarly, the DS-74D16 offers dual capabilities for welding and cutting, which adds flexibility to a welder's toolkit. This model integrates advanced digital controls that help maintain consistent performance, enhancing the overall quality of the welds produced.

Moving on to the DS-74S12 and DS-74D12 models, these versions cater to lighter applications without compromising on quality. The DS-74S12 is designed with portability in mind, making it an excellent choice for fieldwork and smaller workshops. It features a compact design while still delivering impressive performance, ideal for less demanding tasks. The DS-74D12 variant shares this lightweight construction but offers the added benefit of dual-functionality. Users can effortlessly switch between welding and cutting, accommodating various project requirements.

Across the board, these models incorporate Miller’s innovative technologies. Their advanced inverter technology helps increase efficiency, reduce energy consumption, and minimize noise levels during operation. Additionally, the use of durable materials ensures longevity and resilience in harsh working conditions.

The entire range is characterized by ease of maintenance and serviceability, with components designed for quick replacement when needed. User support and comprehensive documentation provided by Miller Electric further enhance the experience for both novice and experienced welders.

Overall, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models represent a perfect blend of power, flexibility, and precision, catering to the evolving needs of professionals in the welding industry. These machines are suitable for diverse applications, ranging from heavy industrial tasks to light repairs, making them an invaluable addition to any welder’s arsenal.