Miller Electric and DS-74D16, DS-74S12, DS-74S16, DS-74D12 manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4. California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT UTILISATION

5

2-1.

Signification des symboles

5

2-2. Dangers relatifs au soudage à l’arc

5

2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil

7

2-4. Principales normes de sécurité

8

2-5. Information sur les champs électromagnétiques

8

SECTION 3 − INTRODUCTION

9

3-1.

Specifications

9

SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4-1. Installing Swivel Into Pipe Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4-2. Installing Control Box And Adjusting Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4-3. Installing Boom And Reel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4-4. Installing Wire Guide Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-5. Equipment Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4-6. Control Box Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-7.14-Pin Plug Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-8. Removing Safety Collar And Adjusting Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4-9. Gun Recommendation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4-10. Wire Type, Size, And Feed Speed Capability Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4-11. Installing And Threading Welding Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4-12. Setting Internal DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4-13. Optional Equipment DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 5 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5-1. Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5-2. Left/Right Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5-3. Jog/Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5-4. Trigger Hold Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5-5. Voltage Control And Digital Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 6 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6-2. Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6-3. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SECTION 7 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SECTION 8 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

OPTIONS AND ACCESSORIES WARRANTY

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Contents File MIG Gmaw OM-1500-13 207 494HProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéRating SpecificationsInstalling Swivel Into Pipe Post Do not remove Safety Collar until instructed toInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Equipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityOut touching Installing And Threading Welding WireAutomatic Run-In OFF S1-1 And S1-2 Setting Internal DIP SwitchesCurrent Detect Override OFF Factory Default S1-1 And S1-2 Right Side Motor Control Board PC1 Left Side Motor PC101PC60 Optional Equipment DIP Switch SettingsLeft/Right Select Switch Jog/Purge Power SwitchVoltage Control And Digital Meters Trigger Hold SwitchRoutine Maintenance Disconnect power before maintainingMonths Diagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-1500-13 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 130 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item Drive Assembly, Wire PLG5 Support, Hub & Reel Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollPage Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record

DS-74D12, DS-74S12, and DS-74D16, DS-74S16 specifications

Miller Electric has long been recognized for its high-quality welding and cutting equipment. Among their extensive lineup, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models stand out for their robust features and advanced technologies tailored for professional welders and metal fabricators.

The Miller DS-74S16 is particularly engineered for heavy-duty applications, making it perfect for industrial environments. It boasts a powerful input range, providing versatility for different welding processes. Its user-friendly interface allows for quick adjustments, ensuring efficiency during operation. The design emphasizes safety and reliability, with protections against overcurrent and thermal overload. Similarly, the DS-74D16 offers dual capabilities for welding and cutting, which adds flexibility to a welder's toolkit. This model integrates advanced digital controls that help maintain consistent performance, enhancing the overall quality of the welds produced.

Moving on to the DS-74S12 and DS-74D12 models, these versions cater to lighter applications without compromising on quality. The DS-74S12 is designed with portability in mind, making it an excellent choice for fieldwork and smaller workshops. It features a compact design while still delivering impressive performance, ideal for less demanding tasks. The DS-74D12 variant shares this lightweight construction but offers the added benefit of dual-functionality. Users can effortlessly switch between welding and cutting, accommodating various project requirements.

Across the board, these models incorporate Miller’s innovative technologies. Their advanced inverter technology helps increase efficiency, reduce energy consumption, and minimize noise levels during operation. Additionally, the use of durable materials ensures longevity and resilience in harsh working conditions.

The entire range is characterized by ease of maintenance and serviceability, with components designed for quick replacement when needed. User support and comprehensive documentation provided by Miller Electric further enhance the experience for both novice and experienced welders.

Overall, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models represent a perfect blend of power, flexibility, and precision, catering to the evolving needs of professionals in the welding industry. These machines are suitable for diverse applications, ranging from heavy industrial tasks to light repairs, making them an invaluable addition to any welder’s arsenal.
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